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Exhaust not fitting into port

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    Exhaust not fitting into port

    Hi everyone,
    I am new here and trying to build my first bike. I have an 81 gs1100e and I am trying to install a used 4-into-1 exhaust (it is a Vance & Hines)on my bike. the issue that I am experiencing, is the collets are too long for the ports and the clamps are not sitting flush on the motor. Do I still need collars/ plates for the exhaust to make it sit flush? or am I missing something else?

    thank you

    #2
    well the vance system wont bolt on like a stock one will. is it that the bolts are the wrong length?
    If you have a photobucket account why not post some pics of the problem and maybe we will be able to spot the issue.

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      #3
      The Vance and Hines sit farther out than most exhaust systems of that mounting type. You will see alot of the lag part of the mounting bolts. I made the same mistake and thought when tightening everything up there would be minimal space between the head and flanges. Had to return the stainless bolts I just bought for longer ones.

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        #4
        I may be off target here but I attach a thread i started when I had given up trying to
        get my exhaust into the head recess's. The fix was simple and has transformed my bike and
        I no longer fear taking the exhausts off.

        ---- might help

        Youll find it under - Exhaust-downpipe-to-head-connection

        UKJULES
        ---------------------------------
        Owner of following bikes:
        1980 Suzuki GS550ET
        1977 Yamaha RD 250D
        1982 Kawasaki GPZ 750 R1
        1980 Suzuki GSX 250E

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