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    Re-rust fuel tank

    Hi I have rust in my fuel tank, the paint is in excellent contition what is the best wat to de-rust and keep rust at bay?
    Would you consider putting a liner in say por15? The tank does not leak.
    thanks.
    The big guy up there rides a Suzuki (this I know)
    1981 gs850gx

    1999 RF900
    past bikes. RF900
    TL1000s
    Hayabusa
    gsx 750f x2
    197cc Francis Barnett
    various British nails

    #2
    I used Caswell's sealer. You MUST mask off your painted area as it gets everywhere.
    https://farm5.staticflickr.com/4442/...678005be58.jpg

    1982 GS1100 G converted by Motorcyclist magazine in 1986 to be a tribute to the Wes Cooley replica. 1982 Honda 900F. 1997 Yamaha VMax.
    Also owned: 1973 Kawasaki Z1 900, 1972 Honda 750 K, 1976 Yamaha XS 650, 1980 Kawasaki KZ 1000 MKII, 1978 Kawasaki SR 650. Current cage is a 2001 Mustang Bullitt in Dark Highland Green. Bought new in Sept. 2001.

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      #3
      Por-15 is a good product for a tank that's got solid metal. Caswell's sealer is super thick and difficult to flow, so it works great for tanks that have pinholes and need some reinforcement added to support the metal. Regardless of whether you decide to use a sealer or not, the tank needs to be 100% derusted and there are various options on how to do that. Don't be fooled into thinking you can just do some halfassed derust job and then seal. That's why so many sealing jobs fail. Regarding how to derust, there are at least 20 different threads in the archives that detail the process and all the various methods. Find one that matches your sensibilities and have at it.

      Good luck
      Ed

      To measure is to know.

      Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

      Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

      Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

      KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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