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    Exhaust Bolt Size & Pitch?

    My dumb question for the day... What size and thread pitch are the exhaust bolts on my 82 1100E?


    Thanks,
    Mark
    1982 GS1100E
    1998 ZX-6R
    2005 KTM 450EXC

    #2
    You can use the part number to determine bolt size. The part number for the exhaust bolts is 07130-0840B so they are M8 x 40mm. Pretty sure they are standard pitch (1.25).
    Jordan

    1977 Suzuki GS750 (My first bike)
    2000 Kawasaki ZRX1100
    1973 BMW R75/5

    Comment


      #3
      It will be a bit easier to switch to studs with nuts on them too
      Cowboy Up or Quit. - Run Free Lou and Rest in Peace

      1981 GS550T - My First
      1981 GS550L - My Eldest Daughter's - Now Sold
      2007 GSF1250SA Bandit - My touring bike

      Sit tall in the saddle Hold your head up high
      Keep your eyes fixed where the trail meets the sky and live like you ain't afraid to die
      and don't be scared, just enjoy your ride - Chris Ledoux, "The Ride"

      Comment


        #4
        Originally posted by cowboyup3371 View Post
        It will be a bit easier to switch to studs with nuts on them too
        Brass nuts if you can find them.
        Alan

        sigpic
        Weaned on a '74 450 Honda
        Graduated to an '82 GS850GL
        Now riding an '83 GS1100GL
        Added an '82 GS1100GL

        Comment


          #5
          Originally posted by cowboyup3371 View Post
          It will be a bit easier to switch to studs with nuts on them too
          I had studs and switched to stainless socket head cap screws. I'm much happier with the SHCS than the studs. I thought I had one thread that had picked up on me the last time I pulled the exhaust to change oil but everything looks OK at the moment and I don't need to track down a tap for it.

          Thanks to hannibal for the info.


          Mark
          1982 GS1100E
          1998 ZX-6R
          2005 KTM 450EXC

          Comment


            #6
            I also recommend switching to studs. There's a really great seller on ebay, Jons Auto shack, that sells nice stud sets. He even includes copper anti-seize packets with every order.

            Comment


              #7
              I'm switching to stainless studs and nuts. I've heard a lot of different advice on anti seize and LocTite, but I'm planning to use LocTite Red on the studs.
              Jordan

              1977 Suzuki GS750 (My first bike)
              2000 Kawasaki ZRX1100
              1973 BMW R75/5

              Comment


                #8
                Originally posted by cowboyup3371 View Post
                It will be a bit easier to switch to studs with nuts on them too
                I don't understand what is easier about studs,

                personally, I prefer allen head bolts. very easy to start with a socket and wobbly extension. ( I remove my exhaust at least once a year )

                stainless nuts really like to seize on stainless studs, that turns them into bolts no matter what loctite you use
                GSX1300R NT650 XV535

                Comment


                  #9
                  Originally posted by derwood View Post
                  I don't understand what is easier about studs,

                  personally, I prefer allen head bolts. very easy to start with a socket and wobbly extension. ( I remove my exhaust at least once a year )

                  stainless nuts really like to seize on stainless studs, that turns them into bolts no matter what loctite you use
                  Not if you use anti-seize on the section you put the nut on and loc-tite on the end into the engine head.
                  Cowboy Up or Quit. - Run Free Lou and Rest in Peace

                  1981 GS550T - My First
                  1981 GS550L - My Eldest Daughter's - Now Sold
                  2007 GSF1250SA Bandit - My touring bike

                  Sit tall in the saddle Hold your head up high
                  Keep your eyes fixed where the trail meets the sky and live like you ain't afraid to die
                  and don't be scared, just enjoy your ride - Chris Ledoux, "The Ride"

                  Comment


                    #10
                    Originally posted by derwood View Post
                    I don't understand what is easier about studs,

                    personally, I prefer allen head bolts. very easy to start with a socket and wobbly extension. ( I remove my exhaust at least once a year )

                    stainless nuts really like to seize on stainless studs, that turns them into bolts no matter what loctite you use
                    The advantage of the studs, beside simplicity of exhaust removal, is that the studs don't wear out the aluminum head threads every time the exhaust is removed. Alignment of the exhaust is simpler on re-installation as well. Stainless steel will work perfectly well if a high temp anti-seize is used on the threads going into the head.
                    http://img633.imageshack.us/img633/811/douMvs.jpg
                    1980 GS1000GT (Daily rider with a 1983 1100G engine)
                    1998 Honda ST1100 (Daily long distance rider)
                    1982 GS850GLZ (Daily rider when the weather is crap)

                    Darn, with so many daily riders it's hard to decide which one to jump on next.;)

                    JTGS850GL aka Julius

                    GS Resource Greetings

                    Comment


                      #11
                      I agree with all of the above except anti seize on the studs in the head. Why not loctite? The studs are meant to be permanent per your explanation while the nuts are the removable bit. Why not loctite in the head and anti seize on the nuts?
                      Jordan

                      1977 Suzuki GS750 (My first bike)
                      2000 Kawasaki ZRX1100
                      1973 BMW R75/5

                      Comment


                        #12
                        I see an advantage when it comes to allen head vs screws but the OEM exhaust bolts get the job done well enough. It's just torquing them and loosening them adds strain on the threads in the head.
                        Jordan

                        1977 Suzuki GS750 (My first bike)
                        2000 Kawasaki ZRX1100
                        1973 BMW R75/5

                        Comment


                          #13
                          loctite the studs, anti sieze on the nuts
                          1978 GS1085.

                          Just remember, an opinion without 3.14 is just an onion!

                          Comment


                            #14
                            Originally posted by Agemax View Post
                            loctite the studs, anti sieze on the nuts
                            FYI, try not to use stainless on stainless, it may gaul and will not come apart.

                            studs being easier, I agree to disagree on that.

                            there seem to be many more threads of aggravation, drilling out broke studs and bolts than repairing worn out holes,
                            GSX1300R NT650 XV535

                            Comment


                              #15
                              Originally posted by derwood View Post
                              FYI, try not to use stainless on stainless, it may gaul and will not come apart.

                              studs being easier, I agree to disagree on that.

                              there seem to be many more threads of aggravation, drilling out broke studs and bolts than repairing worn out holes,
                              Anti sieze on stainless nuts, on stainless studs will not be a problem. Certainly hasn't been on mine for over 15 years.
                              1978 GS1085.

                              Just remember, an opinion without 3.14 is just an onion!

                              Comment

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