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Replacement airbox for '80 1000E, question about sizing and carbs

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    Replacement airbox for '80 1000E, question about sizing and carbs

    Hi everyone,

    I wanted to know if an '81 1100 airbox, with the internal air filter, would fit as a replacement for my '80 1000E stock air box. I want to remove the second plenum that is above the battery (mostly just to make space). It's a pain to remove the plenum every time I need to touch the battery.

    Then, should I expect any carb issues?

    Thanks!

    #2
    Can't answer your question about the air filter, but I do have to ask: why do you "need to touch the battery" so often?

    Get a good AGM battery (that's a construction style, not a brand name), make sure your charging system is good, then you can pretty much ignore your battery for several years.

    .
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    mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
    hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
    #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
    #2 son: 1980 GS1000G
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      #3
      I don't know the answer about the 81, but removing the airbox on a 1000 is easy:

      Remove right side cover
      Remove bolt holding rear MC Reservoir
      Remove bolt at back of the airbox
      Loosen clamp holding airbox to plenum
      Pull airbox back and wiggle out

      Installation IS* the reverse of above

      The big question is, why do you need to get at the battery so often? I only look at mine annually

      * Unlike what many repair manuals say
      Last edited by Big T; 04-20-2018, 02:23 PM.
      1978 GS 1000 (since new)
      1979 GS 1000 (The Fridge, superbike replica project)
      1978 GS 1000 (parts)
      1981 GS 850 (anyone want a project?)
      1981 GPZ 550 (backroad screamer)
      1970 450 Mk IIID (THUMP!)
      2007 DRz 400S
      1999 ATK 490ES
      1994 DR 350SES

      Comment


        #4
        Removing the airbox on my old 1000S (same as a 1000E) is super easy: lift seat, remove RH side cover, loosen screw for clamp at front of plenum, remove screw holding plenum to frame, then lift airbox out of the bike. Takes about 30 seconds total time.
        Ed

        To measure is to know.

        Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

        Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

        Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

        KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

        Comment


          #5
          For my airbox, I have to remove the tank bolt and lift the tank slightly just to be able to wiggle it out. That's the pain I'm trying to avoid.

          I've been regularly adding/cleaning up electrical stuff at the battery for a while, recently did the SH775 and re-installing some other cross-country hardware (charger, camera, etc).

          Comment


            #6
            Why are you guys removing the RH side cover? All I do is loosen the front clamp, remove the retaining screw, slide it back a touch and rotate it towards me as I lift up. Not that wasting the 5 seconds it takes to remove the side cover is a biggy. LOL.
            '84 GS750EF (Oct 2015 BOM) '79 GS1000N (June 2007 BOM) My Flickr site http://www.flickr.com/photos/soates50/
            https://farm5.staticflickr.com/4306/35860327946_08fdd555ac_z.jpg

            Comment


              #7
              I haven't been able to get mine past the rear MC reservoir, so I pull the side cover and the bolt holding the reservoir too get enough room
              1978 GS 1000 (since new)
              1979 GS 1000 (The Fridge, superbike replica project)
              1978 GS 1000 (parts)
              1981 GS 850 (anyone want a project?)
              1981 GPZ 550 (backroad screamer)
              1970 450 Mk IIID (THUMP!)
              2007 DRz 400S
              1999 ATK 490ES
              1994 DR 350SES

              Comment


                #8
                Sounds like everyone has to wiggle a little differently to get the airbox out.

                Guess I'll leave it stock for now, thanks for chiming in!

                Comment

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