After letting my 1980 GS1000G sit, partially disassembled, in my garage for the past year (I know... bad owner), I've been putting her back together, but am running into a problem with the left pair of cylinders not firing.
Last year, I did a valve adjustment and carb teardown, with carbs fully disassembled, dipped, and cleaned (#1 had been clogged up due to tank rust), new (oiled) filter, new set of o-rings, new fuel/air lines, and resealed the airbox. The airbox boots were pretty new (still soft and flexible), but I added new boots/pipes between the carbs and engine. When I reassembled it all last year, I couldn't get her running, which I assumed at the time was because, like an idiot, I hadn't dealt with the tank rust.
This month, I pulled the carbs again, stripped and re-cleaned them following the guides (though they were still clean), did a bench sync and reassembled it, and set all 4 adjustment screws to 2.5 turns from the bottom. My next step was going to be to try out my new carbtune, using a clean coolant reservoir for fuel. After plugging the vacuum line to #2 (per the carb balancing instructions), it started up with minimal choke. It ran at a pretty high idle (1500-2000 or so) with the throttle released, but the RPM fluctuated (loping and racing) so much that I couldn't dial the idle back to normal or else it would stall.
After I let it warm up (with a fan on), the headers for #3 and 4 were hot (they tested around 190F), while those for 1&2 are cool to the touch (around 85). I checked the #1 float drain, there was fuel. I checked spark plugs and gaps (1 & 2 were wet), and pulled the plugs to visually confirm spark off of all 4 leads (which are pretty new NGK). I confirmed that the leads to 1 & 2 do not share the same coil. Battery is brand new, and had a full charge when I started testing. Tried again, but headers for 1&2 still were cool. I tried fiddling with the air adjustment screws - tweaking 1 and 2 had no affect on the RPM (not surprising, if they're not firing). I also checked compression (cold though), which seems to be within spec (120-140).
One thing I neglected to do this time was measure the float heights, but when I did it last year they were all spot on, no adjustment was needed. I suppose they could both be off now for some reason, but but before I pull it all apart again to check, I'm hoping y'all might be able to point me to something else that I might have overlooked and/or screwed up.
Thanks!
Chris
Comment