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    main jet wrong size?

    Are there symptoms of having an incorrect size main jet? I took the bike out on the highway last night and got on it. As I was rapidly accelerating and in 2nd gear it would almost seem like the clutch was slipping (maybe that's the problem?) and the engine would rev to red line, but it would almost seem like power was lost to the wheel. It would kind of hiccup like this a few times until I shifted and then again at red line it would do the same thing. Any thoughts? I haven't done plug chops yet to check fuel mixture.

    #2
    Lean will surge and have no power, rich will bog but without surging (it will just fall on its face when you whack the throttle open). Your description sounds more like clutch slip than jetting issues. You will feel the jetting well before redline because full throttle acceleration will have you fully on the main jet by 3500-4000rpm at the latest (assuming CV carbs).

    A better way to sort jetting is to hit the choke when you are on the carb circuit you want to check. I would go out on a back road where there is no traffic so you can change speeds and fart around without worrying about getting run over. Get into 3rd or 4th gear so the engine can pull hard for a while without revving off the tach. Slow down until the revs are around 2500rpm, then pull full throttle. Let it rev up to 4000rpm to be sure it is on the main and pulling solid, then hit the choke. If it cleans out and pulls harder you are lean. If it bogs slightly you are pretty close. If it bogs and falls on its face completely you are rich.

    FWIW, this test works for all carb circuits, but you need to put some tape on your throttle housing and mark the throttle opening in 1/8 increments so you can accurately know which circuit you are testing.


    Mark
    1982 GS1100E
    1998 ZX-6R
    2005 KTM 450EXC

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      #3
      I'm thinking its lean, but when trying to diagnose with the choke, there was no change.

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        #4
        Originally posted by jdion81 View Post
        I'm thinking its lean, but when trying to diagnose with the choke, there was no change.
        That is likely a touch lean then. When rich enough you will get a slight bog on the choke. If you have the jets and changing them is not an issue I would try one step up and see how that works.


        Mark
        1982 GS1100E
        1998 ZX-6R
        2005 KTM 450EXC

        Comment


          #5
          Originally posted by mmattockx View Post
          Lean will surge and have no power, rich will bog but without surging (it will just fall on its face when you whack the throttle open). Your description sounds more like clutch slip than jetting issues. You will feel the jetting well before redline because full throttle acceleration will have you fully on the main jet by 3500-4000rpm at the latest (assuming CV carbs).

          A better way to sort jetting is to hit the choke when you are on the carb circuit you want to check. I would go out on a back road where there is no traffic so you can change speeds and fart around without worrying about getting run over. Get into 3rd or 4th gear so the engine can pull hard for a while without revving off the tach. Slow down until the revs are around 2500rpm, then pull full throttle. Let it rev up to 4000rpm to be sure it is on the main and pulling solid, then hit the choke. If it cleans out and pulls harder you are lean. If it bogs slightly you are pretty close. If it bogs and falls on its face completely you are rich.

          FWIW, this test works for all carb circuits, but you need to put some tape on your throttle housing and mark the throttle opening in 1/8 increments so you can accurately know which circuit you are testing.


          Mark
          That's a nice method, I'll keep that stashed away.
          1980 Yamaha XS1100G (Current bike)
          1982 GS450txz (former bike)
          LONG list of previous bikes not listed here.

          I identify as a man but according to the label on a box of Stauffers Baked Lasagne I'm actually a family of four

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            #6
            The choke (starter) circuit, is designed to operate with the throttle closed. Opening the throttle by-passes the choke circuit. So the above testing method incorporating the choke is useless.
            And on the seventh day,after resting from all that he had done,God went for a ride on his GS!
            Upon seeing that it was good, he went out again on his ZX14! But just a little bit faster!

            Comment


              #7
              Originally posted by jdion81 View Post
              Are there symptoms of having an incorrect size main jet? I took the bike out on the highway last night and got on it. As I was rapidly accelerating and in 2nd gear it would almost seem like the clutch was slipping (maybe that's the problem?) and the engine would rev to red line, but it would almost seem like power was lost to the wheel. It would kind of hiccup like this a few times until I shifted and then again at red line it would do the same thing. Any thoughts? I haven't done plug chops yet to check fuel mixture.
              Sounds to me like the clutch is slipping. I don't know what you mean by "hiccup" but if it "accelerates rapidly" and "revs to red line", then both of those suggest the main jets are fine. A lack of fuel would decrease acceleration and the motor may not be able to red line. Have you serviced the clutch at all?
              As for main jet condition, just inspect the mains and verify they're the correct size.
              Last edited by KEITH KRAUSE; 06-08-2018, 05:39 PM.
              And on the seventh day,after resting from all that he had done,God went for a ride on his GS!
              Upon seeing that it was good, he went out again on his ZX14! But just a little bit faster!

              Comment

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