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    Carb to Airbox boots/hose Question

    1979 GS1000S

    The old boots are pretty hard as you can imagine.
    I wish to replace them, and I've got the parts.
    My question is how do i remove and reinstall the metal band/ring that's inside the boot where it passes through the airbox.

    Part number 3 in diagram below.

    Thanks

    Shop online for OEM Air Cleaner parts that fit your 1980 Suzuki GS1000E, search all our OEM Parts or call at 386-740-2452
    1982 Katana 1100, 1997 HD Ultra Classic, 1996 Buell S2T, 2002 BMW K1200RS, 1969 Royal Enfield Interceptor Triton project
    New project 1979 GS1000S
    Recently sold 1979 Honda CBX1000

    #2
    I have found it a LOT easier to remove them than to install them.

    If you look around the ring, you will see where it is split. Reach in with some needle-nose pliers, grab the ring on one side of the split, drag it over the other side, which will compress the ring a bit. Should be able to make it just enough smaller that you can pull it out.

    "Installation is the reverse of removal." Yeah, right.

    Actually, it's not too far off. I have had the best luck by compressing the ring in one hand and grabbing the overlapping ends with the pliers. With the intake tube properly located in the airbox, reach in with the ring and let it expand into place when it's in the right spot, between the ridges.

    Don't get frustrated with the first few (dozen) tries, you will eventually get it.

    .
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    Comment


      #3
      Thanks, I didn't see a split will look closer.
      1982 Katana 1100, 1997 HD Ultra Classic, 1996 Buell S2T, 2002 BMW K1200RS, 1969 Royal Enfield Interceptor Triton project
      New project 1979 GS1000S
      Recently sold 1979 Honda CBX1000

      Comment


        #4
        I was about to say that. The new boots don't come with the split. I ordered 4 of the metal rings for my ES and don't need them (they weren't cheap either). Once you put a boot in you'll see if fits pretty tight without the rings.
        Rob
        1983 1100ES, 98' ST1100, 02' DR-Z400E and a few other 'bits and pieces'
        Are you on the GSR Google Earth Map yet? http://www.thegsresources.com/_forum...d.php?t=170533

        Comment


          #5
          where did you find the carb-to-airbox boots? the part number for my 79 gs550 isn't shown on any diagram from my usual sources, including the one linked here. have been searching for awhile, and about to post when i saw this. thx,
          bob p

          Comment


            #6
            You definitely need those spring rings because these boots do shrink over time.
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            Comment


              #7
              I did it today, the old rings were not split, so I bent them and pulled them out.
              Straightened them out and reinstalled with a pair of needle nose and a little silicone grease, easy peasy
              1982 Katana 1100, 1997 HD Ultra Classic, 1996 Buell S2T, 2002 BMW K1200RS, 1969 Royal Enfield Interceptor Triton project
              New project 1979 GS1000S
              Recently sold 1979 Honda CBX1000

              Comment


                #8
                Originally posted by standswithabeer View Post
                where did you find the carb-to-airbox boots? the part number for my 79 gs550 isn't shown on any diagram from my usual sources, including the one linked here. have been searching for awhile, and about to post when i saw this. thx,
                bob p
                They probably came as part of the box and not available separately , same as my bike.
                I used parts from a 750 which are.
                They are pretty much Identical, but I have not idea about a 550, sorry.
                1982 Katana 1100, 1997 HD Ultra Classic, 1996 Buell S2T, 2002 BMW K1200RS, 1969 Royal Enfield Interceptor Triton project
                New project 1979 GS1000S
                Recently sold 1979 Honda CBX1000

                Comment


                  #9
                  Originally posted by bwringer View Post
                  You definitely need those spring rings because these boots do shrink over time.
                  but new OEM airbox boots don't have the splits to put them in.
                  Rob
                  1983 1100ES, 98' ST1100, 02' DR-Z400E and a few other 'bits and pieces'
                  Are you on the GSR Google Earth Map yet? http://www.thegsresources.com/_forum...d.php?t=170533

                  Comment


                    #10
                    Originally posted by azr View Post
                    but new OEM airbox boots don't have the splits to put them in.

                    Did you see my post above, no splits involved
                    1982 Katana 1100, 1997 HD Ultra Classic, 1996 Buell S2T, 2002 BMW K1200RS, 1969 Royal Enfield Interceptor Triton project
                    New project 1979 GS1000S
                    Recently sold 1979 Honda CBX1000

                    Comment


                      #11
                      I did see that but I'm talking about the boot not the rings. The rings I've taken out in the past, and recently for my 1100ES have ridges on them. The original boots have slats cut in them that those ridges fit into, any new OEM boots I've seen do not have those pre cut slits in them. Not sure if all that makes sense.
                      Rob
                      1983 1100ES, 98' ST1100, 02' DR-Z400E and a few other 'bits and pieces'
                      Are you on the GSR Google Earth Map yet? http://www.thegsresources.com/_forum...d.php?t=170533

                      Comment


                        #12
                        Originally posted by azr View Post
                        I did see that but I'm talking about the boot not the rings. The rings I've taken out in the past, and recently for my 1100ES have ridges on them. The original boots have slats cut in them that those ridges fit into, any new OEM boots I've seen do not have those pre cut slits in them. Not sure if all that makes sense.

                        Not sure I understand, but..
                        If you mean a pocket for the rings to sit in, no there was none on the new boots.
                        What appears to be one on the old boots i believe is just age , and the rings taking a seat over the last 40 years.
                        1982 Katana 1100, 1997 HD Ultra Classic, 1996 Buell S2T, 2002 BMW K1200RS, 1969 Royal Enfield Interceptor Triton project
                        New project 1979 GS1000S
                        Recently sold 1979 Honda CBX1000

                        Comment


                          #13
                          Ok, I’ll have a closer look at mine.
                          Rob
                          1983 1100ES, 98' ST1100, 02' DR-Z400E and a few other 'bits and pieces'
                          Are you on the GSR Google Earth Map yet? http://www.thegsresources.com/_forum...d.php?t=170533

                          Comment

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