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Vance and Hines repack

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    Vance and Hines repack

    Anyone repacked a 4to1 V&H? Never done mine and had them 30 some years now. I definitely need to quiet it down a bit. Even with earplugs it’s a bit much.

    #2
    I have...quite simple really...I use FMF packing...just cut off enough to wrap around the baffle once..I use thin wire to wrap around the packing to keep it in place.
    No signature :(

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      #3
      First a layer of screen wire, from an old screen door, or hardware store, held on by small wire or masking tape, will make it last longer, (maybe not 30 yrs.). Wrap tight with muffler packing, fiberglass matt, house insulation. Then I wrap masking tape around the packing, tight to hold it on during instillation. Pack all that will fit in there.
      1983 GS1100E, 1983 CB1100F, 1991 GSX1100G, 1996 Kaw. ZL600 Eliminator, 1999 Bandit 1200S, 2005 Bandit 1200S, 2000 Kaw. ZRX 1100

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        #4
        The hardest part will be removing the baffle. Soak the screws for a while before even attempting to remove them if they haven’t been touched for 30 years. The baffle might require a slide hammer and some sort of homemade hook to pull out...
        I used safety wire in several spots to hold mine in place
        Last edited by Tom R; 10-28-2019, 04:04 PM.
        -1980 GS1100 LT
        -1975 Honda cb750K
        -1972 Honda cl175
        - Currently presiding over a 1970 T500

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          #5
          I packed mine with 000 steal wool. Work very good, knocked the octaves down quite a bit, without killing any of the deep tones. Sounded much better than the fiberglass IMO. Only cost a couple dollars to find out. You can add or subtract as you see fit to find the tone, and voluum you like. If it's not what you were looking for, it only cost about $4 to find out you'd rather have the more expensive fiberglass packing...
          Last edited by Spyder; 11-01-2019, 02:15 PM.
          '83 GS 1100T
          The Jet


          sigpic
          '95 GSXR 750w
          The Rocket

          I'm sick of all these Irish stereotypes! When I finish my beer, I'm punching someone in the face ! ! !

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            #6
            That reminds me, I need to repack my 4-1 again. I do it about every 6 years.
            sigpicMrBill Been a GSR member on and off since April 2002
            1980 GS 750E Bought new in Feb of 1980
            2015 CAN AM RTS


            Stuff I've done to my bike:dancing: 1100E front end with new Sonic springs, 1100E swing arm conversion with new Progressive shocks installed, 530 sprockets/chain conversion, new SS brake lines, new brake pads. New SS fasteners through out. Rebuilt carbs, new EBC clutch springs and horn installed. New paint. Motor runs strong.

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