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    Lubing throttle cables

    My bike has been sitting for more than a year. I recently pulled the VM carbs off to check them and reinstalled them. I noticed my throttle was very stiff and wouldn't spring closed when I released it so I removed the cables.

    I see the manual says to lube the throttle cables with motor oil every 3,000 miles and grease the throttle tube every 6,000 miles. Since I've never lubed or replaced the cables, I'm past due on this maintenance. I'm trying to understand how to lubricate the cables inside the housing. Any tips? Sorry for the rookie question but I haven't done this before. I also removed the throttle tube and will grease this before reinstalling.

    FYI, if this doesn't fix the sticky throttle, I'll grease the throttle shaft on the carbs.
    Jordan

    1977 Suzuki GS750 (My first bike)
    2000 Kawasaki ZRX1100
    1973 BMW R75/5

    #2
    If I'm not in a rush, I make a cup out of Plasticine or Blu-tac, squeeze it round one end of the cable in a sort of cup shape, hang the cable up,and fill the cup with oil. Leave overnight, longer if possible, and refill as required. Alternatively, I have two types of cable oiler. One is a hydraulic type, the other accepts the straw from an aerosol. It's probably easier if you google them for an example, rather than me try to explain here.
    1980 GS550ET

    Comment


      #3
      Buy the lube tool made by multiple places, like Motion Pro



      Do Not lube anything on your carbs. If your carbs are sticking, find the problem and fix it
      1978 GS 1000 (since new)
      1979 GS 1000 (The Fridge, superbike replica project)
      1978 GS 1000 (parts)
      1981 GS 850 (anyone want a project?)
      1981 GPZ 550 (backroad screamer)
      1970 450 Mk IIID (THUMP!)
      2007 DRz 400S
      1999 ATK 490ES
      1994 DR 350SES

      Comment


        #4
        It might also be a good investment to simply replace the throttle cables.

        It's still a good idea to lube the cables before installing, but new OEM cables are absolutely WONDERFUL.

        .
        sigpic
        mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
        hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
        #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
        #2 son: 1980 GS1000G
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        Comment


          #5
          Anybody remember "Cable Lube", gosh that stuff worked good. Graphite suspended in a liquid that would evaporated. Appx, 4 oz. metal can with a tiny metal straw, appx' 3" long. Put the little straw down in the end of the cable & lightly squeeze till the liquid came out the other end, liquid would evaporate after depositing the graphite all up & down the length of the cable. No oil left to get gummed up with dirt & grit. Naw must of didn't work cause it ain't available anymore.
          1983 GS1100E, 1983 CB1100F, 1991 GSX1100G, 1996 Kaw. ZL600 Eliminator, 1999 Bandit 1200S, 2005 Bandit 1200S, 2000 Kaw. ZRX 1100

          Comment


            #6
            Cut the corner off a plastic bag, slip the cut corner over the end of the cable and tape it to the cable sheathing. Put some oil in the baggie and let it sit upright for a few minutes, the oil will work it's way down and start driving out the opposite end (bottom) If you work the cable up and down inside the sheath it'll go a bit quicker. You'll end up with some oil dripping onto the carbs afterwards and in the case of my bike some may drop out of the speedo drive so make sure to clean up any drips off the disc before you roll or ride it.
            1980 Yamaha XS1100G (Current bike)
            1982 GS450txz (former bike)
            LONG list of previous bikes not listed here.

            I identify as a man but according to the label on a box of Stauffers Baked Lasagne I'm actually a family of four

            Comment


              #7
              Thanks. Got the cables lubed and greased the throttle tube. It feels much better.

              New cables are on the list.
              Jordan

              1977 Suzuki GS750 (My first bike)
              2000 Kawasaki ZRX1100
              1973 BMW R75/5

              Comment


                #8
                Originally posted by Big T View Post
                Buy the lube tool made by multiple places, like Motion Pro



                Do Not lube anything on your carbs. If your carbs are sticking, find the problem and fix it
                Originally posted by Steve View Post
                It might also be a good investment to simply replace the throttle cables.

                It's still a good idea to lube the cables before installing, but new OEM cables are absolutely WONDERFUL.

                .


                Yup and yup.

                I know the manual says engine oil, but the aerosol stuff works a lot better and makes a lot less mess.

                And yeah, at some point treat yourself to new OEM cables (clutch, too) and levers. Even if the old ones seem fine, the difference is astonishing. Like buttuh...

                It's one of those little things, like replacing all the little rubber grommets and bumpers and hardware in the bodywork, that can make an old GS look and feel like new. The OEM parts are quite reasonable priced and massively better quality than the aftermarket crap.
                Last edited by bwringer; 11-20-2019, 10:38 AM.
                1983 GS850G, Cosmos Blue.
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                Comment


                  #9
                  I use cable lube with a needle applicator. Easier than any of the stuff above (yep I have a tool etc...).

                  Harley actually do one but there are bigger cheaper pots out there....





                  Mine is neither of these & I remember it being cheaper but it lasts a long time as you don't need much....
                  1980 GS1000G - Sold
                  1978 GS1000E - Finished!
                  1980 GS550E - Fixed & given to a friend
                  1983 GS750ES Special - Sold
                  2009 KLR 650 - Sold - gone to TX!
                  1982 GS1100G - Rebuilt and finished. - Sold
                  2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

                  www.parasiticsanalytics.com

                  TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

                  Comment


                    #10
                    Thanks for the tips. I know I ordered 2 clutch cables a while back. I might even have new throttle cables on the shelf.

                    Instead of starting a new thread, I'll ask here. I know OEM cables are recommended over aftermarket cables. But what do you guys use when changing handlebars? Do you find shorter (or longer) OEM cables from another bike?
                    Jordan

                    1977 Suzuki GS750 (My first bike)
                    2000 Kawasaki ZRX1100
                    1973 BMW R75/5

                    Comment


                      #11
                      Although I haven't changed mine, I have seen from other posts that is the basic recommendation
                      Cowboy Up or Quit. - Run Free Lou and Rest in Peace

                      1981 GS550T - My First
                      1981 GS550L - My Eldest Daughter's - Now Sold
                      2007 GSF1250SA Bandit - My touring bike

                      Sit tall in the saddle Hold your head up high
                      Keep your eyes fixed where the trail meets the sky and live like you ain't afraid to die
                      and don't be scared, just enjoy your ride - Chris Ledoux, "The Ride"

                      Comment


                        #12
                        In general the GS1000S cables are closer to the right length. You can usually re-route the originals to get around the added length though.
                        1980 GS1000G - Sold
                        1978 GS1000E - Finished!
                        1980 GS550E - Fixed & given to a friend
                        1983 GS750ES Special - Sold
                        2009 KLR 650 - Sold - gone to TX!
                        1982 GS1100G - Rebuilt and finished. - Sold
                        2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

                        www.parasiticsanalytics.com

                        TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

                        Comment


                          #13
                          There is a special tool that they sell at your local motorcycle shop for doing this. Attach to tool to the end of the cable and there is a little port that you spray lubricant into with a straw that comes with the cable lubricant. Spray and tool are less than $20

                          Comment


                            #14
                            Originally posted by bwringer View Post
                            Yup and yup.

                            I know the manual says engine oil, but the aerosol stuff works a lot better and makes a lot less mess.

                            And yeah, at some point treat yourself to new OEM cables (clutch, too) and levers. Even if the old ones seem fine, the difference is astonishing. Like buttuh...

                            It's one of those little things, like replacing all the little rubber grommets and bumpers and hardware in the bodywork, that can make an old GS look and feel like new. The OEM parts are quite reasonable priced and massively better quality than the aftermarket crap.
                            One more yup.

                            Back in the day, we'd buy OEM parts because we probably didn't know we had a choice. There was no internet (all I can remember are J.C. Whitney catalogues). You'd go to the Honda or Kawasaki dealer and get your part.

                            I can remember hanging new cables in the garage and letting oil drip down them, but I'm all for these new-fangled tools and lubricants.
                            1982 GS1100E V&H "SS" exhaust, APE pods, 1150 oil cooler, 140 speedo, 99.3 rear wheel HP, black engine, '83 red

                            2016 XL883L sigpic Two-tone blue and white. Almost 42 hp! Status: destroyed, now owned by the insurance company. The hole in my memory starts an hour before the accident and ends 24 hours after.

                            Comment


                              #15
                              Originally posted by Rob S. View Post

                              I can remember hanging new cables in the garage and letting oil drip down them, but I'm all for these new-fangled tools and lubricants.
                              I can remember buying new cables with their new-fangled lining and oiling them. Created an unusable mess inside the cable as the nylon liner swelled and stuck.
                              Thankfully, nylon lined cables didn't seem to stick around too long and teflon lined ones became more available.
                              ---- Dave

                              Only a dog knows why a motorcyclist sticks his head out of a car window

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