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I installed the SH775 but need to know how to replace the circuit at the light.

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    I installed the SH775 but need to know how to replace the circuit at the light.

    Hello. I just completed the SH775 mod but am wondering how to rewire at the lighting switch since the white with red and white with green wires run to it. I used the white with green wire in the new rectifier an the white with red wire is not being used. That circuit is shown on my schematic. Any help would be appreciated!
    Last edited by dubwicht; 10-08-2024, 08:02 PM.

    #2
    Here....................................

    SH775 WIRING DIAGRAM.jpg
    MY BIKES..1977 GS 750 B, 1978 GS 1000 C (X2)
    1978 GS 1000 E, 1979 GS 1000 S, 1973 Yamaha TX 750, 1977 Kawasaki KZ 650B1, 1975 Honda GL1000 Goldwing, 1983 CB 650SC Nighthawk, 1972 Honda CB 350K4, 74 Honda CB550

    NEVER SNEAK UP ON A SLEEPING DOG..NOT EVEN YOUR OWN.


    I would rather trust my bike to a "QUACK" that KNOWS how to fix it rather than a book worm that THINKS HE KNOWS how to fix it.

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      #3
      Thanks - I already installed but wanted to know how to replace the circuit at the light that requires the white and red and the white and green. The white and green wire was used in the rectifier and the other is not being used.

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        #4
        Im not understanding what "light" your talking about. If you have a 5 wire lead off the stator youll notice that there are two sets with the same color. So you use three wires all with different tracers and youll have two that just hang loose.
        MY BIKES..1977 GS 750 B, 1978 GS 1000 C (X2)
        1978 GS 1000 E, 1979 GS 1000 S, 1973 Yamaha TX 750, 1977 Kawasaki KZ 650B1, 1975 Honda GL1000 Goldwing, 1983 CB 650SC Nighthawk, 1972 Honda CB 350K4, 74 Honda CB550

        NEVER SNEAK UP ON A SLEEPING DOG..NOT EVEN YOUR OWN.


        I would rather trust my bike to a "QUACK" that KNOWS how to fix it rather than a book worm that THINKS HE KNOWS how to fix it.

        Comment


          #5
          I just figured it out. The white and green wire runs from the stator to the light switch and then back to the rectifier as the white and red. When the light is switched "on" the bike will charge but will not when the lights are turned off. I am not sure why it was wired this way. I have a 1979 GS1000L.

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            #6
            just wire it like the install diagram and do away with the loop. absolutely no need for it.
            MY BIKES..1977 GS 750 B, 1978 GS 1000 C (X2)
            1978 GS 1000 E, 1979 GS 1000 S, 1973 Yamaha TX 750, 1977 Kawasaki KZ 650B1, 1975 Honda GL1000 Goldwing, 1983 CB 650SC Nighthawk, 1972 Honda CB 350K4, 74 Honda CB550

            NEVER SNEAK UP ON A SLEEPING DOG..NOT EVEN YOUR OWN.


            I would rather trust my bike to a "QUACK" that KNOWS how to fix it rather than a book worm that THINKS HE KNOWS how to fix it.

            Comment


              #7
              image.pngHere is the schematic. The white and green leaves the centre of the stator and comes back as white and red and an input to the rectifier. ​

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                #8
                Ok - thanks - I guess each GS1000 model is wired differently.

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                  #9
                  Originally posted by dubwicht View Post
                  Hello. I just completed the SH775 mod but am wondering how to rewire at the lighting switch since the white with red and white with green wires run to it.
                  The reason the white/red and white/green went to the light switch so that when the light switch is "on", the white/red and white/green wires are connected together so that all three phases of the stator feed the rectifier. And when the light switch is in the "off", the wires are not connected, which eliminates one of the stator phases from going to the rectifier.

                  Take a look at a wiring diagram:


                  Follow the white/green wire from the stator on its way to the light switch and you will see a connector. Disconnect that connector.
                  Follow the white/red wire coming from the light switch and going into the R/R you will see a connector. Disconnect that connector.
                  That takes the light switch out of the stator to rectifier loop.

                  Now connect the white/green wire coming from the stator to the white/red wire that goes into the rectifier.

                  And presto/whammo, you have eliminated the light switch from stator to rectifier circuit AND all three phases of the stator will be permanently connected to the rectifier, as shown in Chuck's post #2 above.

                  No need to do anything with the portion of the white/green wire that goes to the light switch and the white/red wire coming back from the light switch as those wires are no longer connected to power. (You may want to tape the ends to indicate they are no longer used.)

                  Now to follow Chuck's post above, it is best to run the three wires (white/green, white/blue, and yellow, if you are still running a factory stator) straight into the SH775 rectifier to minimize connections.



                  Jim, in Central New York State.

                  1980 GS750E (bought used June,1983)
                  1968 CB350 Super Sport (bought new Oct,1968)
                  1962 CA77 305 Dream (bought used Feb,1963)

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                    #10
                    Heck - the E/S and L are all wired that way and it wasn't mentioned in the mod instructions. Perhaps someone should add it for clarification. Someone not familiar with bike electronics may have a tough time.

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                      #11
                      Thanks pdqford! The schematic is great.
                      Last edited by dubwicht; 10-08-2024, 08:49 PM.

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                        #12
                        Originally posted by dubwicht View Post
                        Heck - the E/S and L are all wired that way and it wasn't mentioned in the mod instructions. Perhaps someone should add it for clarification. Someone not familiar with bike electronics may have a tough time.
                        The instructions are correct; bypass the factory wiring.
                        Ed

                        To measure is to know.

                        Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                        Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                        Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                        KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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                          #13
                          I also left those two wires unhooked but while checking a low voltage issue I noticed the red feed was hot, inside the wiring cover was another red that wasn't connected, I made a M-F-F jumper and hooked it to the other reds. Now it is working fine, no hot wires and the lights aren't dim anymore. I don't fully understand what I have done electrically but it works.
                          There was some previous work done before I got the bike that was twisted joints and gooped ends. I replaced all of them with proper 3mm bullet connectors.
                          Last edited by Don R; 10-08-2024, 11:55 PM.

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                            #14
                            Another thing to note - on my bike there were two yellow and two blue and white wire coming from the stator but they are connected in the harness. For those who have not done this - cut one of each.

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                              #15
                              Interesting Don R. I am not sure about yours but someone messed with the wiring on my bike and I an trying to fix it. A tell tale sign is the crappy automotive connectors and loose electrical tape joints.

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