In praise of the coil relay mod

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  • JEEPRUSTY
    • Jan 2026

    #1

    In praise of the coil relay mod

    I am going to do this I swear.
    In testament to the parasitic loss of voltage in the long and much segmented ignition circuit I can state that I recently washes my switches in contact cleaner and the darned bike ran and started better.

    I thought I cleaned em recently but the crap accumulates quickly in rain.
    So a nice relay mod is in order,

    I wonder what fallback you can have if the relays fail though.

    Oh well!
  • posplayr
    Forum LongTimer
    GSResource Superstar
    Past Site Supporter
    • Dec 2007
    • 23673
    • Tucson Az

    #2
    Originally posted by JEEPRUSTY
    I am going to do this I swear.
    In testament to the parasitic loss of voltage in the long and much segmented ignition circuit I can state that I recently washes my switches in contact cleaner and the darned bike ran and started better.

    I thought I cleaned em recently but the crap accumulates quickly in rain.
    So a nice relay mod is in order,

    I wonder what fallback you can have if the relays fail though.

    Oh well!
    jumper the relay plug to get home or carry a spare relay

    Comment

    • bakalorz

      #3
      Originally posted by JEEPRUSTY
      I am going to do this I swear.
      In testament to the parasitic loss of voltage in the long and much segmented ignition circuit I can state that I recently washes my switches in contact cleaner and the darned bike ran and started better.

      I thought I cleaned em recently but the crap accumulates quickly in rain.
      So a nice relay mod is in order,

      I wonder what fallback you can have if the relays fail though.

      Oh well!

      See post 12 in this thread

      you could also parallel a regular relay and a simple Solid State relay made of 2 mosfets (1 N-channel and 1 P channel)
      like the attached.

      the SSR is immune to vibration, but can be taken out by voltage spikes
      a regular relay is immune to voltage spikes but can be taken out by vibration ... hopefully one of the two will survive any particular bad event ...

      Comment

      • koolaid_kid

        #4
        Originally posted by bakalorz
        See post 12 in this thread
        I did this redundant relay mod on my GPz and it works. Do yourself a favor and use a fuse block (I used a Blue Sea model 5028) and you will have a place to connect accessory horns, GPS adapters, iPod adapters, R/R sense wires, battery health wires and such.

        Comment

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