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Turn Switch Relay Problem?

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    Turn Switch Relay Problem?

    Model: 1977 GS750

    Problem: Both turn signals initially work either before bike is started and/or after bike is started. However, after bike is running several minutes turn signals stop operating. Signals sometimes work after turning off bike and restarting. Furthermore, tapping turn switch relay with screw driver [sometimes several times] initiate active turn signals again.

    Question: Is this indicative of a bad turn switch relay? ...or are there other issues?

    Many thanks in advance.

    Ken

    #2
    Everything matters here.
    Connections on the bulbs
    All the grounds
    and the relay.
    I'd clean the grounds first and then the bulb and connector.
    If it still is a problem replace the relay.
    1983 GS 1100E w/ 1230 kit, .340 lift Web Cams, Ape heavy duty valve springs, 83 1100 head with 1.5mm oversized SS intake valves, 1150 crank, Vance and Hines 1150 SuperHub, Star Racing high volume oil pump gears, 36mm carebs Dynojet stage 3 jet kit, Posplayr's SSPB, Progressive rear shocks and fork springs, Dyna 2000, Dynatek green coils and Vance & Hines 4-1 exhaust.
    1985 GS1150ES stock with 85 Red E bodywork.

    Comment


      #3
      Greetings and Salutations!!

      Hi Mr. kjg_1977GS750,

      Yes, clean EVERY electrical connection and ground on the entire bike. All of those 30 year old connections need to be freshened up. Battery condition and charging system condition have a lot to do with blinker behavior. Make sure your battery is fully charged and test the charging system. Testing procedures can be found in the links below.

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      Comment


        #4
        ok. thanks for now. photos forthcoming

        Comment


          #5
          If you're tapping the relay and it temporarily works, it means you turn relay is faulty.

          I've been threw this with my 650.

          Yes, technically it Could be dirty wiring, but why waste your time?
          Just goto Autozone or any parts store and buy a 3 prong turn signal flasher Unit.
          They usually cost around $10.

          And get yourself a simple wire/connector kit, so you can connect the wires to the new flasher relay.



          Do NOT goto the suzuki dealer, they will want $80 for a crappy stock relay!

          These relays are notorious for being faulty, on these suzukis.

          Comment


            #6
            It's a current driven system so clean the grounds anyway.

            Comment


              #7
              Update: After: (1) testing battery; (2) cleaning battery grounds thoroughly [though grounds did not appear dirty/corroded]; and (3) a 70 mile country-road ride, problem did not reproduce itself. So, I'm optimistically reserved.

              Note: For readers of this forum at large [and those specific to issue], problem occurred after proper "blinking" of lights when either the engine was "on" or "off". I note the turn lights themselves turned "off" [and remained so] when the problem occurred.

              MANY, MANY THANKS! to all who read and replied to my posting.

              regards,
              ken griffin

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