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81GS650L No Crank

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    81GS650L No Crank

    Thought I was getting closer to trying to start the 81 GS650L today. Previously I had cranked over the engine to do a compression test and everything seemed fine. Yesterday I completed the reinstall of the air cleaner, carbs, head cover, and clutch cable.

    Today I thought I was ready to try and fire it up. Put in the battery and gave a test press of the starter button. Heard it engage, but didn't even press the button long enough for it even to start turning the motor.

    Installed the plugs and connected the auxiliary fuel tank, starter button doesn't do anything anymore. No clicks, no dimming lights...

    Took apart the clutch safety switch and cleaned that. No difference.

    Where should I look next?

    Thanks,
    Dave
    Blog of my motorcycle projects - http://twowheeljunkie.wordpress.com/
    1981 Suzuki GS650L - Project Bike - Sold
    2013 Suzuki SFV650 - Sold
    2016 Ducati Multistrada 1200 Touring

    #2
    Check for voltage at each connector and switch from the fuse box through to the starter solenoid. You can bypass the clutch safety switch in the headlight bucket. Assuming that the ignition is turned on and working you can start at the fuse box and trace the path through the kill switch to the starter button, through the clutch safety switch and finally to the starter solenoid. Here's a link to your wiring diagram:

    1981 GS650GL wiring diagram

    You'll need to download the attachment.
    http://img633.imageshack.us/img633/811/douMvs.jpg
    1980 GS1000GT (Daily rider with a 1983 1100G engine)
    1998 Honda ST1100 (Daily long distance rider)
    1982 GS850GLZ (Daily rider when the weather is crap)

    Darn, with so many daily riders it's hard to decide which one to jump on next.;)

    JTGS850GL aka Julius

    GS Resource Greetings

    Comment


      #3
      Jump the solenoid. Use small jumper from 12 volt positive battery to trigger wire connection on solenoid ( the little green/white wire ). Should click - make sure bike is in neutral!
      1981 gs650L

      "We are all born ignorant, but you have to work hard to stay stupid" Ben Franklin

      Comment


        #4
        Connect the clutch starter disconnect wires inside the headlight, but still no go on the starter button.

        Wire jumper from battery 12v to starter relay wire (yellow/green tracer) doesn't seem to do anything.

        Removing quick connect of yellow/green tracer wire at solenoid and applying to 12v positive cranks starter motor.

        Engine doesn't start though. Does not appear to have spark either.
        Blog of my motorcycle projects - http://twowheeljunkie.wordpress.com/
        1981 Suzuki GS650L - Project Bike - Sold
        2013 Suzuki SFV650 - Sold
        2016 Ducati Multistrada 1200 Touring

        Comment


          #5
          Bike started tonight. The kill switch appears to be the flaky part, so some cleaning probably necessary there.

          Although the bike did start, it was only running on two cylinders. No. 4 wasn't firing due to a bad spark plug boot. No.2 exhaust header was still cold after running the bike for a couple of minutes, but it had spark.

          Tachometer cable is also broken.
          Blog of my motorcycle projects - http://twowheeljunkie.wordpress.com/
          1981 Suzuki GS650L - Project Bike - Sold
          2013 Suzuki SFV650 - Sold
          2016 Ducati Multistrada 1200 Touring

          Comment

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