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I need help with my 82 1100G headlight and ground wiring!

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    I need help with my 82 1100G headlight and ground wiring!

    So, upon inspection during my rebuild I noticed a couple of problems with the harness. The first is the ground wire for the starter solenoid which is fried, thankfully it doesn't go all the way up the harness, just a few inches...is it easy to replace with another wire if I cut it short and wrap a new one? And also my headlight plug looks like its taken a beating...are these replaceable?





    Last edited by Guest; 02-03-2015, 09:12 PM.

    #2
    Your problems were caused by bad connections. Yes the headlight plug is replaceable, just post in parts wanted. When you do your splice, be sure to soldier the connections and use heat shrink tube to seal it.
    You should now go through and check every connections that you have.

    V
    Gustov
    80 GS 1100 LT, 83 1100 G "Scruffy"
    81 GS 1000 G
    79 GS 850 G
    81 GS 850 L
    83 GS 550 ES, 85 GS 550 ES
    80 GS 550 L
    86 450 Rebel, 70CL 70, Yamaha TTR125
    2002 Honda 919
    2004 Ural Gear up

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      #3
      Originally posted by gustovh View Post
      Your problems were caused by bad connections. Yes the headlight plug is replaceable, just post in parts wanted. When you do your splice, be sure to soldier the connections and use heat shrink tube to seal it.
      You should now go through and check every connections that you have.

      V
      Thats great, will do...thank you

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        #4
        You need to chemically clean all of those connections (like Naval Jelly) and then treat with something like DeOxit. You also need to do the recommended grounding at your R/R.

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          #5
          You can also find replacement headlight connectors at places like Auto Zone.

          The wire colors might not match, but match them up by location and you will be fine.

          .
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            #6
            If someone was to do a writeup on Electrical Connection Health, these pictures would be great for "What Not to Let go".

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              #7
              had good luck with these. http://store.candlepower.com/hiheso.html
              http://www.thegsresources.com/_forum...ine=1440711157'78 GS1000E, Dyna-S ignition, Dyna Green Coils, K&N pods, Delkevic SS 4-1 exhaust, Dynojet Stage 3 jet kit, Russell SS Brake Lines, Progressive suspension, Compu-Fire series Regulator 55402 and Advmonster cree LED headlight conversion.

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