I have a 1980 GS850G that runs well about 30% of the time. The rest of the time I experience a significant loss of power. But when it runs well, I think it's really running strong. I got this bike running last fall after finishing a carb rebuild job and addressing air box leakage. The intermittent nature of my trouble got me thinking about the ignition system. I believe I may have two failed/failing ignition coils, but I'm not sure I trust the resistance readings. Here's what I got:
1-4 Secondary: wide open. No reading even at my meter's 20 million ohm setting.
2-3 Secondary: 8 million to 10 million ohms. No readings on lower-range meter settings.
1-4 Primary: 4.8 ohms.
2-3 Primary: 4.8 ohms.
My Suzuki factory repair manual says I should get approximately 4 ohms on the primaries, and about 15,000 ohms on the secondaries. So I'm calling primaries good. With the secondary readings showing open or nearly open, however, I am a bit surprised that the bike will start and run at all. I'm using a Fluke meter that has always been trustworthy, and I'm measuring from one spark plug terminal in the boot to the other. To get a good connection, I'm inserting a screw into each terminal that is the same diameter as the thread on the spark plug. I took these readings this past Sunday.
Since then it has dawned on me that the behavior of a coil failing open may depend on where the break is in the winding. If it's near the middle, maybe I still get spark at each plug, but it's weak--maybe about half of normal, since I would now have half the number of secondary winding turns available for each plug. If it is near one end of the winding, maybe I get little or no spark at the plug connected to that end, but I still get a pretty strong spark at the other one.
Please chime in, anyone who has some knowledge of these GS ignition systems. Let me know if you think there is something wrong in my coil testing methodology, or if you think my theory about their behavior when failed has any merit.
Thanks to all.
--Nate
1980 GS850G
Comment