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    SH 775 install

    I am installing a a sh775 on my 78 750. It's one with only one fuse. Do I want to eliminate the leg going through the lights? If so what do I do with the green and white wire that goes to the light and the red and white one coming back? I usually can find the answers by reading old post but I am still not sure. Money is tight and I dont want to screw this up. Any advice would be appreciated, thank you.
    78GS 750E

    #2
    Ignore that leg to the light bucket and go direct to the r/r with all three stator wires. If you take the output + of the r/r to the 'tee' in the harness you should be ok. If you take the output to the battery positive ( I wouldn't) you will need an extra in-line fuse
    97 R1100R
    Previous
    80 GS850G, 79 Z400B, 85 R100RT, 80 Z650D, 76 CB200

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      #3
      Not only do you have just one fuse, you also have separate rectifier and regulator. Think of them as one package. Take the three wires coming from the stator, wire them directly to the three inputs of your SH775. The white/green and white/red wires that go to the headlight switch can simply be ingnored. Once they are disconnected, you can tuck them away anywhere you want. There will be no power on them at any time, so there is no great need to insulate them, but I tend to wrap some tape over them so they don't confuse anyone down the line.

      Comment


        #4
        Now would be a good time to get a single point ground organised if you haven't already.
        I have collected the two harness return b/w wires, the r/r negative and the starter solenoid ground together at one of the solenoid mounting screws. There is then a short wire from there to the battery negative. It's a very low cost mod that will make life a lot less confusing for the new r/r. Find Posplayr's sig or search SPG
        97 R1100R
        Previous
        80 GS850G, 79 Z400B, 85 R100RT, 80 Z650D, 76 CB200

        Comment


          #5
          Originally posted by mainiac View Post
          I am installing a a sh775 on my 78 750. It's one with only one fuse. Do I want to eliminate the leg going through the lights? If so what do I do with the green and white wire that goes to the light and the red and white one coming back? I usually can find the answers by reading old post but I am still not sure. Money is tight and I dont want to screw this up. Any advice would be appreciated, thank you.
          Brendan W is correct. I am going through this myself on an 82 1100E and just finished my homework. Look at these threads from posplayr for the details:

          Technical Info posts that are deemed to be important or popular will be placed here for easier access. If you feel a post should be moved from the Technical Info forum to here then PM the Administrator with your request.


          This forum contains old posts which may have information which may be useful. It is a closed forum in that you can not post here any longer. Please post your questions in the other technical forums.


          In the wiring diagram shown in the first link it shows two positive leads and two negative leads from the R/R. Your SH775 only has one each, so just treat the two as one on the wiring diagram. I will be capping the unused wires in my harness just to minimize confusion in the future, as mentioned.


          Mark
          1982 GS1100E
          1998 ZX-6R
          2005 KTM 450EXC

          Comment


            #6
            Originally posted by Brendan W View Post
            Now would be a good time to get a single point ground organised if you haven't already.
            I have collected the two harness return b/w wires, the r/r negative and the starter solenoid ground together at one of the solenoid mounting screws. There is then a short wire from there to the battery negative. It's a very low cost mod that will make life a lot less confusing for the new r/r. Find Posplayr's sig or search SPG
            I don't see the point in gathering together the various b/w ground wires and physically attaching them together. The frame is in of itself a common ground. Just make sure all the b/w wires have clean contact to the frame or battery and you are fine.
            Ed

            To measure is to know.

            Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

            Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

            Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

            KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

            Comment


              #7
              Originally posted by Nessism View Post
              I don't see the point in gathering together the various b/w ground wires and physically attaching them together. The frame is in of itself a common ground. Just make sure all the b/w wires have clean contact to the frame or battery and you are fine.
              In my limited understanding of these things the r/r drives the bike. There is a top voltage 14V and the bottom 0 V. If you introduce the frame into the return there will be some resistance between the harness return and the r/r negative, let's say 0.1 Volt drop at normal operating load. Now the headlight only sees 13.9 V.
              The same applies to the battery if the returning currents come back to the battery negative. The r/r is not seeing the battery voltage and the charging rate will be lowered as a consequence for the same reason that the headlight bulb is putting out less light.
              97 R1100R
              Previous
              80 GS850G, 79 Z400B, 85 R100RT, 80 Z650D, 76 CB200

              Comment


                #8
                Originally posted by Nessism View Post
                I don't see the point in gathering together the various b/w ground wires and physically attaching them together. The frame is in of itself a common ground. Just make sure all the b/w wires have clean contact to the frame or battery and you are fine.
                Because frame is not the lowest voltage point in the system.

                of course if you polish your grounds everyday with sandpaper you will be fine

                Comment


                  #9
                  Originally posted by Brendan W View Post
                  In my limited understanding of these things the r/r drives the bike. There is a top voltage 14V and the bottom 0 V. If you introduce the frame into the return there will be some resistance between the harness return and the r/r negative, let's say 0.1 Volt drop at normal operating load. Now the headlight only sees 13.9 V.
                  The same applies to the battery if the returning currents come back to the battery negative. The r/r is not seeing the battery voltage and the charging rate will be lowered as a consequence for the same reason that the headlight bulb is putting out less light.
                  That is exactly right. By colic sting the grounds you only have one place to be of concern for ground returns to the R/r(-). Keeping the battery wire seperate keeps the voltage drop between battery and 4r/r(-) only a function of the charging currents and not the entire current supplied by the alternator.

                  Comment


                    #10
                    The frame is a perfectly acceptable grounding point for the system. That's why virtually every motorcycle and automobile ever built uses the chassis/frame as the ground path.
                    Ed

                    To measure is to know.

                    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                    KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                    Comment


                      #11
                      Originally posted by Nessism View Post
                      The frame is a perfectly acceptable grounding point for the system. That's why virtually every motorcycle and automobile ever built uses the chassis/frame as the ground path.
                      Yet another universal law of gwizzickx based on an analysis of similarity.

                      Comment


                        #12
                        Originally posted by posplayr View Post
                        Yet another universal law of gwizzickx based on an analysis of similarity.
                        Okay, I give up. What is the "universal law of gwizzickz?"
                        Ed

                        To measure is to know.

                        Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                        Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                        Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                        KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                        Comment


                          #13
                          Every bike and car I ever had used the frame and or chassis as a return. I never faulted any of them. The GS is different. The electrical system is coming to end of life and there is the opportunity to do it better second time around. Yes the benefits may be marginal but why not shoot for the top. If for no other reason than to have all the return connections in plain sight the SPG is a good idea. Better than wondering what is happening on top of the airbox or under the battery.
                          97 R1100R
                          Previous
                          80 GS850G, 79 Z400B, 85 R100RT, 80 Z650D, 76 CB200

                          Comment


                            #14
                            Originally posted by Brendan W View Post
                            Every bike and car I ever had used the frame and or chassis as a return.
                            To keep this discussion more focused, on the typical GS, (Other that starter return currents) what currents run through the frame by design or otherwise?

                            Comment


                              #15
                              Originally posted by Nessism View Post
                              Okay, I give up. What is the "universal law of gwizzickz?"
                              gwizzickx is an amalgamation of "gee whiz physics".

                              "universal law of gwizzickx" is an oxymoron.

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