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1980 GS550E Electronic ignition .... issue

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    #61
    I bought new plugs , same .
    Today while waiting forr parts I will do a rebtest.

    I'll check wiring , shirts etcbut the facts are as you have them.
    The only thing I can think of is this **** ignition system
    That has never worked properly.

    Today my second pickup might arrive.
    Timing gun, (a second regulater just in case )
    UKJULES
    ---------------------------------
    Owner of following bikes:
    1980 Suzuki GS550ET
    1977 Yamaha RD 250D
    1982 Kawasaki GPZ 750 R1
    1980 Suzuki GSX 250E

    Comment


      #62
      if you have spark and fuel then it only leaves compression.
      sigpic

      Don't say can't, as anything is possible with time and effort, but, if you don't have time things get tougher and require more effort.

      Comment


        #63
        Not in this case so join the club of people who are stumped.
        While this is the case I am stuck.

        Checked all again this morning.
        Spark, plug wet, and compression measured and same as plug 1.
        I have had similar on a 2 cylinder bike.

        This was connection from the pickups to a box and then onto coil.
        A poor connection.

        Issue here is 2,3 should fire together and 3 is ok.

        I am going to swap the coils one more time as I have nothing else to do.

        Don't forget this suddenyyl went on 3 on a very hot day.
        Since it has never worked again.
        UKJULES
        ---------------------------------
        Owner of following bikes:
        1980 Suzuki GS550ET
        1977 Yamaha RD 250D
        1982 Kawasaki GPZ 750 R1
        1980 Suzuki GSX 250E

        Comment


          #64
          Ok,

          Do younrexkon I can strip the carbs , or num 2 in a field ?
          At home I can do it easily.
          I am trying to pre empt the tools needed and I think I have em all.

          All same as said but the plug was dry this time ?
          I need to check the carb I resume.
          UKJULES
          ---------------------------------
          Owner of following bikes:
          1980 Suzuki GS550ET
          1977 Yamaha RD 250D
          1982 Kawasaki GPZ 750 R1
          1980 Suzuki GSX 250E

          Comment


            #65
            Answer to my own question :
            Yes I took carbs out. Cleaned pilot , main jets.
            They.might have been dirty !

            Anyway all back had to buy cold start to start bike but now back
            Exactly the same running on 3.cylinders.
            Cylinder 2 has spark when tested plug out.

            Anyway back to 3.cylinders again. Stuck.
            I await my second set of pickuos.
            Also the bike shops here I ally cannot find.
            Al useless.
            I can't move until this is fixed ? Any ideas
            As opposed to wait for my pi Kyle and then dyna kit
            To arrive in days. ?
            UKJULES
            ---------------------------------
            Owner of following bikes:
            1980 Suzuki GS550ET
            1977 Yamaha RD 250D
            1982 Kawasaki GPZ 750 R1
            1980 Suzuki GSX 250E

            Comment


              #66
              Have you tried swapping the plug leads over? 1 & 4 and more to the point 2 & 3, I don't think it will be pick ups because you are getting a spark and one of the other pair is firing.
              sigpic

              Don't say can't, as anything is possible with time and effort, but, if you don't have time things get tougher and require more effort.

              Comment


                #67
                Yep, swap HT leads as tatu suggests, and also check the physical connection on #2 in its normal position. It's a long shot, but it could be producing a spark when you're testing it, but you're losing the connection when re-installing it.
                1980 GS550ET

                Comment


                  #68
                  Plus try swapping the plug from the dud cylinder to another. What Chris said about NGKs was correct and I've seen it dozens of times.
                  79 GS1000S
                  79 GS1000S (another one)
                  80 GSX750
                  80 GS550
                  80 CB650 cafe racer
                  75 PC50 - the one with OHV and pedals...
                  75 TS100 - being ridden (suicidally) by my father

                  Comment


                    #69
                    What you inform has been done, I am sure but will be more.clinical now.
                    But, I will 're check and will have firm answers later.

                    It is as if like you say it loses its connection in normal position.
                    I need an in line spark plug tester which of course I don't have.

                    I will check again but I still say it is not plugs, caps, ht leads or coils
                    As have swapped em all about.

                    I'll report but thinking do I get to it and remove carbs again ?
                    And buy some carb cleaner (10m cycle with hired bike away)
                    Last edited by ukjules; 09-20-2016, 03:25 AM.
                    UKJULES
                    ---------------------------------
                    Owner of following bikes:
                    1980 Suzuki GS550ET
                    1977 Yamaha RD 250D
                    1982 Kawasaki GPZ 750 R1
                    1980 Suzuki GSX 250E

                    Comment


                      #70
                      Results of test:
                      Plug swap - no change
                      I have tried all new plugs too

                      Swap plug leads over - this done physically
                      and in same location in coil. - no change , 2.remains not firing.

                      Physical connection on 2 looks and feels ok.
                      Can't che k with plug in as done have in line tester.

                      Plug 2 sparks when out

                      Plug 2is wet.

                      Coils primary - 5.7 ohms.
                      These have worked fine since bought off eBay.
                      I did think the resistance was high as old ones were
                      3.3 ohms.

                      Pickups coming
                      Dyna ignition coming
                      Old points system at base camp in UK
                      Campsite staff checking online for coils in Holland

                      What can I do on meantime ?
                      Shall I buy a inline tester for plug ? If I can ?

                      I will wait to the last before I do a full carb clean in this field
                      but can do that. (I did carb 2 test) but not the float spring valve thing.

                      You guys help is so so useful !
                      Last edited by ukjules; 09-20-2016, 04:52 AM.
                      UKJULES
                      ---------------------------------
                      Owner of following bikes:
                      1980 Suzuki GS550ET
                      1977 Yamaha RD 250D
                      1982 Kawasaki GPZ 750 R1
                      1980 Suzuki GSX 250E

                      Comment


                        #71
                        No need for in line spark tester, I am sure it isn't spark, but just to check, pull the lead off the plug so it's just loose on the plug, start the bike, with insulated pliers, rag, whatever, pull the cap away from the plug and you should hear clicking from the cap, if you do that's the HT doing it's job.
                        sigpic

                        Don't say can't, as anything is possible with time and effort, but, if you don't have time things get tougher and require more effort.

                        Comment


                          #72
                          What type of petcock are you using??? Can the vacuum line be flooding the #2 plug??? Give it a try on prime only with the vacuum line plugged.
                          1981 GS 1000GLX.
                          1981 GS 1000G.
                          1981 GS 650GLX.
                          1975 TS 185.
                          1972 100. Kawasaki.
                          1968 100. Suzuki.
                          1970 Z 50. Honda.
                          1984 CT 70. Honda. (Kids)
                          1982 DS 50. Suzuki. (Kids)

                          Comment


                            #73
                            plug 2 is wet, you got spark. again, it only leaves compression. How did you/the guy check your compression?
                            sigpic

                            Don't say can't, as anything is possible with time and effort, but, if you don't have time things get tougher and require more effort.

                            Comment


                              #74
                              When I remove cap on 2 it does not crackle.
                              The other three I am sure do. They work anyway.

                              But remember when I test plug out of bike it sparks.

                              Compression was tested with compression tester.
                              I saw it , the same as cyl 1.
                              I can't recall the figure though.
                              UKJULES
                              ---------------------------------
                              Owner of following bikes:
                              1980 Suzuki GS550ET
                              1977 Yamaha RD 250D
                              1982 Kawasaki GPZ 750 R1
                              1980 Suzuki GSX 250E

                              Comment


                                #75
                                Petcock is on or res.
                                I took this out and cleaned it.

                                Flooding 2. Is poss ....
                                But vacuum line can't get petrol.
                                Breather tubes are in ok , 2 of.

                                Anyway it is same with tank off !
                                Same issue with tank removed .
                                UKJULES
                                ---------------------------------
                                Owner of following bikes:
                                1980 Suzuki GS550ET
                                1977 Yamaha RD 250D
                                1982 Kawasaki GPZ 750 R1
                                1980 Suzuki GSX 250E

                                Comment

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