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    Stator/Regulator replacement

    So,
    I am having charging issues with my 81 gs850gl. Im sure it is the regulator and possibly the stator so I want to replace them both.
    My question is where should i go to purchase the replacements? I have seen a lot online, some costing 20 bucks and some that are over 100. I dont want to break the bank but i also dont want a piece of junk, just not sure which way to go.
    Also i have seen a lot of talk about when reinstalling the new R/R to do some rewiring? Can someone elaborate on this.
    Thanks

    #2
    There are three links in my signature.

    Comment


      #3
      Why not pinpoint what might be your problem,and ,move forward from there. Do this quick test and report all 6 results

      1981 gs650L

      "We are all born ignorant, but you have to work hard to stay stupid" Ben Franklin

      Comment


        #4
        Oh and also i was thinking about replacing the coil packs as well. Im not so good with electrical systems so i have no idea where to start, or where to go to purchase new ones.

        Comment


          #5
          There are about 1000 posts in the archives on this subject just waiting for you to find...

          SH775 is the best R/R (within a reasonable price range). Here is one on ebay for cheap...http://www.ebay.com/itm/Polaris-Regu...FYteQN&vxp=mtr

          These units are robust so no worry about purchasing used.

          Order T2500676 Harness from a Triumph dealer and adapt it to your bike. Be sure to run the stator wires directly into the R/R, bypassing your existing harness. This detail is critical so don't ignore.

          What stator is best is more open to interpretation. I prefer Rick's stators, but they are more expensive than most others.

          Good luck
          Ed

          To measure is to know.

          Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

          Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

          Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

          KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

          Comment


            #6
            Originally posted by posplayr View Post
            There are three links in my signature.
            So could i just rewire the existing r/r according to this?

            Comment


              #7
              Originally posted by buckshot1718 View Post
              So could i just rewire the existing r/r according to this?
              No, find out what the problem is first then proceed with what ever it is. The best upgrade to the charging system on these GS bike is going to a Series type RR. A new stator just completes the process. One of the first things is, is to make sure ALL your electrical connections are in good working order, clean/ replace where you need too.
              sigpicMrBill Been a GSR member on and off since April 2002
              1980 GS 750E Bought new in Feb of 1980
              2015 CAN AM RTS


              Stuff I've done to my bike 1100E front end with new Sonic springs, 1100E swing arm conversion with new Progressive shocks installed, 530 sprockets/chain conversion, new SS brake lines, new brake pads. New SS fasteners through out. Rebuilt carbs, new EBC clutch springs and horn installed. New paint. Motor runs strong.

              Comment


                #8
                Originally posted by mrbill5491 View Post
                No, find out what the problem is first then proceed with what ever it is. The best upgrade to the charging system on these GS bike is going to a Series type RR. A new stator just completes the process. One of the first things is, is to make sure ALL your electrical connections are in good working order, clean/ replace where you need too.
                Report teh Quick test results as a first step

                Comment


                  #9
                  Posplayr is our resident expert in all things electrical, and has developed and refined those tests to be as easy and comlete as possible.

                  Just do the tests and report the results, we can help you from there.

                  .
                  sigpic
                  mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
                  hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
                  #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
                  #2 son: 1980 GS1000G
                  Family Portrait
                  Siblings and Spouses
                  Mom's first ride
                  Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
                  (Click on my username in the upper-left corner for e-mail info.)

                  Comment


                    #10
                    I dont have a voltmeter so ill have to get one of those. I can tell you now that the battery doesn't have enough juice to even start the bike after it has sat for a few hours. I have to jump the bike every morning. If i shut it off and wait just a little while before starting it again, she'll start but has just barely enough juice. So im sure the battery is probably shot as well, i have just seen so many people talk about having charging issues with these early suzukis. I just figured it was part the issue

                    Comment


                      #11
                      When you jump start the bike, is your 'donor' vehicle running? I hope not, as that is one of the largest contributors to a failed charging system.

                      .
                      sigpic
                      mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
                      hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
                      #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
                      #2 son: 1980 GS1000G
                      Family Portrait
                      Siblings and Spouses
                      Mom's first ride
                      Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
                      (Click on my username in the upper-left corner for e-mail info.)

                      Comment


                        #12
                        I did jump it a couple times with the other vehicle running

                        Comment


                          #13
                          does this mean my regulator is fried or what

                          Comment


                            #14
                            Originally posted by buckshot1718 View Post
                            does this mean my regulator is fried or what
                            That probably the best way to fry one.

                            You can jump off of a battery, just don't have the engine running.

                            Comment


                              #15
                              So in this case im probably gonna need a replacement?

                              Comment

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