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Gear shift indicator failure resolved!

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    Gear shift indicator failure resolved!

    The guy I bought the bike off told me that he'd "shorted out" the shift indicator at some stage. So I decided to find out what the problem was. GS750EC.
    Argh! Some people shouldn’t be let loose on classic motorcycles!
    The indicator assembly consists of a PCB about 15mm x 70mm with 10 x LEDs (5 groups of 2, in series for each gear position), a 470ohm resister and a diode, housed in a plastic enclosure which is screwed into the back of the gauges panel. +12V is supplied to a copper rail on the board, and the switch selects Earth (Ground) to each of the LED couples, depending on gear position.
    All components were still OK, but the PCB tracks had been lifted up and most of the 5 connections had separated!
    It seems the PO (or the PO before him) had attempted to fix matters by trying to re-solder the leads directly on to the PCB from the position switch, probably without totally removing the assembly from the panel. The result was a botched mess!
    I carefully removed said assembly and after realising that most of the copper tracks on the PCB were stuffed, scaped them away and proceeded to mount a new set of w/c* red LEDs into the original holes, and “hard-wire” them. Tested the arrangement, all good, just need to re-mount everything….tomorrow!

    1st 2 pics are before I removed from the bike, last one is my “refurbishment”!

    * w/c means "Water/clear" i.e. LED that looks clear but has a specific colour.
    Attached Files
    Last edited by Himble; 02-23-2018, 06:15 AM.
    Cheers, Andy

    Current bikes... 78 GS750E, 72 CB500K1
    Previously owned...
    01 VFR800Fi, 67 Honda Sports 90
    71 Yamaha 175 CT2, 73 Yamaha RD250 (great bike!), 79 Yamaha XT250T
    75 Kawasaki KX125 (little screamer!)
    BMW R65, BMW R80, BMW R100LT

    #2
    2nd pic, LED side before removal. Apologies for blurry pic.
    Attached Files
    Cheers, Andy

    Current bikes... 78 GS750E, 72 CB500K1
    Previously owned...
    01 VFR800Fi, 67 Honda Sports 90
    71 Yamaha 175 CT2, 73 Yamaha RD250 (great bike!), 79 Yamaha XT250T
    75 Kawasaki KX125 (little screamer!)
    BMW R65, BMW R80, BMW R100LT

    Comment


      #3
      PCB side after "hard wiring". I may not meet professional standards, but heck, I'm nearly 70 and reckon I've done alright!!
      Attached Files
      Cheers, Andy

      Current bikes... 78 GS750E, 72 CB500K1
      Previously owned...
      01 VFR800Fi, 67 Honda Sports 90
      71 Yamaha 175 CT2, 73 Yamaha RD250 (great bike!), 79 Yamaha XT250T
      75 Kawasaki KX125 (little screamer!)
      BMW R65, BMW R80, BMW R100LT

      Comment


        #4
        Well, I say good job to use what you had!

        Comment


          #5
          Originally posted by Himble View Post
          I may not meet professional standards, ...
          "Professional" does not mean they are good at it, only that they were paid for it.

          I think it looks a LOT better.

          .
          sigpic
          mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
          hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
          #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
          #2 son: 1980 GS1000G
          Family Portrait
          Siblings and Spouses
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          Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
          (Click on my username in the upper-left corner for e-mail info.)

          Comment


            #6
            Cheers Steve. Further troubleshooting and a short ride round the 'burbs revealed that the wires from the switch for 3rd and 4th gear were transposed.
            Now fixed!
            Cheers, Andy

            Current bikes... 78 GS750E, 72 CB500K1
            Previously owned...
            01 VFR800Fi, 67 Honda Sports 90
            71 Yamaha 175 CT2, 73 Yamaha RD250 (great bike!), 79 Yamaha XT250T
            75 Kawasaki KX125 (little screamer!)
            BMW R65, BMW R80, BMW R100LT

            Comment

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