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    wiring sleeve

    I had to rewire my clocks and now everything works! This is a stupid questions but I searched to forums for an answer. What do ya'll wrap the wires in? Do you use some type of flex sleeve similar to cars? What size do I get?
    1981 GS 850G

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    #2
    I've used flex sleeve cannibalised from wrecked cars for areas like the steering stem.
    As built they were tape wrapped.
    Avoid the self amalgamating stuff as it makes a sticky mess if you ever have to go back.
    The main idea is to stop rubbing so securing it is at least as important.
    I would use the flexi with caution as if it's loose you could be provoking what you set out to avoid.
    97 R1100R
    Previous
    80 GS850G, 79 Z400B, 85 R100RT, 80 Z650D, 76 CB200

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      #3
      My go-to sources for electrical bits. Pay ATTENTION to the minimum order instructions.


      Motorcycle/Powersport Wire harness tubing - Black and Silver/Gray high gloss PVC Tubing, Harness Cover and loom, VW1 105C rated High temp PVC harness tubing, Sumitube W3B2 and Canusa DSG Adhesive Lined Shrink Tube, 3M Temflex, 33+, and Silver Electrical Tape, Braided expandable sleeving, and Cloth sleeving for that Classic OEM look. Great prices and low shipping cost.


      I didn't see sleeving on EB's site, but if you need other stuff...


      Also a few goodies at Cycle Recycle II; they're local to me.
      Electrical Terminals plugs wires and connector for Japanese Bikes in CRC2's Online Catalog of New motorcycle Parts and Accessories Indy



      Suzuki mostly used a combination of sleeving and vinyl tape. I usually use Scotch Super 88 electrical tape. It's available anywhere, and it's stretchier and far higher quality than the generic stuff and not nearly as likely to turn into a gooey runny mess.

      I'm sure someone will be along shortly with an even better option.
      1983 GS850G, Cosmos Blue.
      2005 KLR685, Aztec Pink - Turd II.3, the ReReReTurdening
      2015 Yamaha FJ-09, Magma Red Power Corrupts...
      Eat more venison.

      Please provide details. The GSR Hive Mind is nearly omniscient, but not yet clairvoyant.

      Celeriter equita, converteque saepe.

      SUPPORT THIS SITE! DONATE TODAY!

      Co-host of "The Riding Obsession" sport-touring motorcycling podcast at tro.bike!

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        #4
        Spirap for me. The proper stuff, not the cheap crap that's sold on ebay - that's ok if nothing else is available, but preferably not.
        I just scored a lifetime supply as ex-mil surplus - very high quality indeed.
        My (or someone else's) taxes at work.
        ---- Dave

        Only a dog knows why a motorcyclist sticks his head out of a car window

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          #5
          Originally posted by Grimly View Post
          Spirap for me. The proper stuff, not the cheap crap that's sold on ebay - that's ok if nothing else is available, but preferably not.
          I just scored a lifetime supply as ex-mil surplus - very high quality indeed.
          My (or someone else's) taxes at work.
          On a similar note, the stuff used for aircraft generally gives me that contented feeling that whatever else may go wrong today, it won't be my wiring. Probably.
          Aircraft Spruce is a worldwide distributor of certified and homebuilt aircraft supplies.


          The one exception is those heat shrink solder sleeves. These are somewhat expensive (not a big deal at low volume, but you do need to use up several to get some practice before deploying them for real) and in many real-world situations it can be impossible to get the even heating needed to melt the solder correctly for a reliable connection. There's a very fine line between melting the solder and overheating the plastic.

          The second issue is that these are not appropriate for high-current connections and/or high heat locations. Specifically in our bikes, stator connections. These carry a lot of current relative to the wire size and they can be very close to the engine, so low-temp solder could re-melt.


          Also, "marine grade" is widely misused as a marketing term, but actual marine grade wire and components are a large cut above the crap at the auto parts store.
          1983 GS850G, Cosmos Blue.
          2005 KLR685, Aztec Pink - Turd II.3, the ReReReTurdening
          2015 Yamaha FJ-09, Magma Red Power Corrupts...
          Eat more venison.

          Please provide details. The GSR Hive Mind is nearly omniscient, but not yet clairvoyant.

          Celeriter equita, converteque saepe.

          SUPPORT THIS SITE! DONATE TODAY!

          Co-host of "The Riding Obsession" sport-touring motorcycling podcast at tro.bike!

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            #6
            The best thing i found for the sleeves is this stuff,
            very close to original.

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