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Headlight retainer clip (on 7" headlights)

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    Headlight retainer clip (on 7" headlights)

    Does anyone know where I can get , make or bodge a retaining clip for a 7" headlight ?

    Bodge would be ideal ....

    I have 2 but need a 3rd.

    Attached Files
    UKJULES
    ---------------------------------
    Owner of following bikes:
    1980 Suzuki GS550ET
    1977 Yamaha RD 250D
    1982 Kawasaki GPZ 750 R1
    1980 Suzuki GSX 250E

    #2
    Hot glue it in place. It's not going anywhere.
    ---- Dave

    Only a dog knows why a motorcyclist sticks his head out of a car window

    Comment


      #3
      Get some Piano Wire, tie one end securely, and the other end, like 4 feet of it, to a wooden dowel. Start pulling really hard, when you feel it all of a sudden stretch, it will be hardened, then you can make a spring out of it of any shape.

      Comment


        #4
        Hit a moto-boneyard; there are probably hundreds of mangled Suzuki headlights in there they can't sell as-is, but should be intact enough to harvest a few clips from.
        1983 GS850G, Cosmos Blue.
        2005 KLR685, Aztec Pink - Turd II.3, the ReReReTurdening
        2015 Yamaha FJ-09, Magma Red Power Corrupts...
        Eat more venison.

        Please provide details. The GSR Hive Mind is nearly omniscient, but not yet clairvoyant.

        Celeriter equita, converteque saepe.

        SUPPORT THIS SITE! DONATE TODAY!

        Co-host of "The Riding Obsession" sport-touring motorcycling podcast at tro.bike!

        Comment


          #5
          yes the scrap yard is the place.
          BUT
          what in the vicinity of a normal biker household could create the same hold , tension etc spring clip?
          I am thinking a ' flight of the phoenix ' scenario where I have no glue and insist on a clip or I ain't flying out of the desert.

          no piano wire at mo but will look into that.
          Last edited by ukjules; 06-27-2023, 02:21 PM.
          UKJULES
          ---------------------------------
          Owner of following bikes:
          1980 Suzuki GS550ET
          1977 Yamaha RD 250D
          1982 Kawasaki GPZ 750 R1
          1980 Suzuki GSX 250E

          Comment


            #6
            OK, fine... I've seen very similar clips inside lighting fixtures. If you have any incandescent canister lights (lights embedded into the ceiling, whatever they call them over there) in your house, pull one out and take a look. Or rummage around the nearest home center.

            Some have something more like a flat spring, but some have wire clips holding the bulb or diffuser in place.

            In the US, there's a secondhand home goods store called Habitat ReStore that always has tons of lighting and other home products. They take donations of leftovers and used but usable lighting, cabinets, materials, etc. from contractors and homeowners after remodeling and construction projects. If you have something similar, that could be worth a look.

            And finally, some REAL hardware stores (not the big box joints) have drawers and drawers full of assorted springs and spring clips. It's quite possible you could find something you could adapt here.

            As noted above, it's certainly possible to make your own springs, but then you'd need to buy the correct wire, probably make a jig, etc. It takes some trial and error.
            1983 GS850G, Cosmos Blue.
            2005 KLR685, Aztec Pink - Turd II.3, the ReReReTurdening
            2015 Yamaha FJ-09, Magma Red Power Corrupts...
            Eat more venison.

            Please provide details. The GSR Hive Mind is nearly omniscient, but not yet clairvoyant.

            Celeriter equita, converteque saepe.

            SUPPORT THIS SITE! DONATE TODAY!

            Co-host of "The Riding Obsession" sport-touring motorcycling podcast at tro.bike!

            Comment


              #7
              I'd say 10 years ago here we had stores like you describe. All gone now where I live for superstores. One I knew of would have been able to help and gladly.
              I am not leaving the house until I find a suitable spring or retainer clip. I think I can
              last 2 weeks food wise.

              But in electrical goods I am sure I have binned I have see similar spring like metal.
              I'll start on my knackered electrical toothbrush later and check light fittings.

              (p.s my siblings took my piano so can't do the piano wire)
              UKJULES
              ---------------------------------
              Owner of following bikes:
              1980 Suzuki GS550ET
              1977 Yamaha RD 250D
              1982 Kawasaki GPZ 750 R1
              1980 Suzuki GSX 250E

              Comment


                #8
                Originally posted by ukjules View Post
                I am not leaving the house until I find a suitable spring or retainer clip. I think I can last 2 weeks food wise.


                That might make a decent reality show... "Can he get an old bike road-legal using only his wits and whatever bits are lying around the house before the food and beer run out? Will he descend into madness over a tiny spring clip? Witness the agony and the ecstasy on This Olde Bike..."
                1983 GS850G, Cosmos Blue.
                2005 KLR685, Aztec Pink - Turd II.3, the ReReReTurdening
                2015 Yamaha FJ-09, Magma Red Power Corrupts...
                Eat more venison.

                Please provide details. The GSR Hive Mind is nearly omniscient, but not yet clairvoyant.

                Celeriter equita, converteque saepe.

                SUPPORT THIS SITE! DONATE TODAY!

                Co-host of "The Riding Obsession" sport-touring motorcycling podcast at tro.bike!

                Comment


                  #9
                  Originally posted by bwringer View Post



                  That might make a decent reality show... "Can he get an old bike road-legal using only his wits and whatever bits are lying around the house before the food and beer run out? Will he descend into madness over a tiny spring clip? Witness the agony and the ecstasy on This Olde Bike..."
                  That's me in the winter, that is.
                  <weather forecast>
                  "Duff that."
                  ---- Dave

                  Only a dog knows why a motorcyclist sticks his head out of a car window

                  Comment


                    #10
                    ebay, put in headlight retainer spring clip motorcycle... some look reasonable???
                    1983 GS1100E, 1983 CB1100F, 1991 GSX1100G, 1996 Kaw. ZL600 Eliminator, 1999 Bandit 1200S, 2005 Bandit 1200S, 2000 Kaw. ZRX 1100

                    Comment


                      #11
                      I may have a couple of those around. A hair clip could work the little black ones that are everywhere. Pretty sproingy.
                      Tom

                      '82 GS1100E Mr. Turbo
                      '79 GS100E
                      Other non Suzuki bikes

                      Comment


                        #12
                        Soft tension springs can be used to form a triangle and hold the light in place. They sell those everywhere. Some rubber tubing over them to prevent any scratching, you're good to go.

                        Comment


                          #13
                          good suggestions. I am down to only 3 cans carlsberg.

                          I reckon unless I find wire in say the kettle spring lid mechanism or the likes that eBay
                          the headlight retainer spring clip, and bodgify that as it will be the correct springyness.
                          hairpin yes .... of course like gold dust here .....

                          ​​​​​​
                          UKJULES
                          ---------------------------------
                          Owner of following bikes:
                          1980 Suzuki GS550ET
                          1977 Yamaha RD 250D
                          1982 Kawasaki GPZ 750 R1
                          1980 Suzuki GSX 250E

                          Comment


                            #14
                            It really sucks when all the hardware stores disappear. We have one left, but his stock is getting pretty low. I don't think he will last long. The Piano Wire trick I mentioned is what we did when we made instruments for an outfit I worked for. They needed really weird shape springs, and had to bend them themselves. We would hold a 10' piece of wire, and stretch it, till it stretched, and you would feel it stretch, and it would harden. You could wrap a coil, or bend, and it would stay in that position, like spring steel. Few places sell piano wire, now that you mention it. I used to make those clips out of metal coat hangers, but even those are all plastic now.

                            Comment

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