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    Home made hard luggage

    I've never been one to buy things if I can make it, so with that in mind I've set out to make some hard luggage for my 1100E. I'm tired of having 25 lbs of books hanging off my neck on my 30 mile trip to and from school everyday.

    I've mocked up a very rough design idea in cardboard to get dimensions and positioning right. I'll be going finalizing the design tomorrow and start making hard parts soon. Will keep the photos coming

    -Todd

    #2
    fillllllller

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      #3
      You can buy .50 cal ammo cans at the army surplus store. That should hold some books.
      82 1100 EZ (red)

      "You co-opting words of KV only thickens the scent of your BS. A thief and a putter-on of airs most foul. " JEEPRUSTY

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        #4
        Hi,

        I would use something like this every once in a while.




        Thank you for your indulgence,

        BassCliff

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          #5
          I wanna see what you do Todd, I've contemplated something similar in the past but never thought I could achieve it. Now that I've done some very (crappy) welding and fibreglassing, I reckon it's definitely doable.

          For my scrambler, I've been thinking about something removable just for the right side, be it a little sort of rack I can strap a backpack or something to or if I make up a smallish pannier that is no wider than the width of the scrambler pipe the other side... this is all way down the track for me if I do it though.

          What do you intend to make it with? I initially was thinking a metal frame with a couple of layers of fibreglass and a thin sheet of metal for the bottom.
          1982 GS450E - The Wee Beastie
          1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

          sigpic

          450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

          Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

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            #6
            Originally posted by BassCliff View Post
            Hi,

            I would use something like this every once in a while.


            Thank you for your indulgence,

            BassCliff
            Hehe.... Now that's funny yet genius, BassCliff .

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              #7
              For years I had a cooler attached to the back of my GS550L. Did I go the easy route and use one with an attached lid? Naaaaah ... I added hinges to one that I already had. Painted it black and called it good. Worked great for over a decade!

              Having said that, when I bought my GS1100G, I went with "proper" luggage, hehe!

              Enjoy! Necessity is the mother of invention!!

              Regards,

              Comment


                #8
                i actually want to build a set for me as well, im thinking fiberglass will do and i will use this guys work for inspiration, i get two weeks off work in august hopefully i'll be able to build them then.

                I finally got it started....... After posting sort of a survey here..... http://www.advrider.com/forums/showthread.php?t=647595 I gathered a lot of...

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                  #9
                  Back before my dad gave me his '80 550L around 1995 or so, he bought and used a circular saw hardshell case mounted to the luggage rack. Didn't lock, but looked ok. That case now holds my.....err....circular saw.
                  Current Bikes:
                  2001 Yamaha FZ1 (bought same one back)

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                    #10
                    I have mostly used existing stock bags that were modified to fit the bikes, although the mounting frame has had to be modified and/or fabricated from scratch to suit the bike.

                    Having a luggage rack helps a LOT, as you can tie almost anything there.

                    The fastest way to get the weight off your back would be one or two soft bags that you can just bungee-cord across the passenger seat.

                    This/they can be removed from the bike and carried with you when you get to school.

                    I have expandable sports bags on the Bandit. They become larger (and more useable) than many hard bags when fully opened, and just zip back to smaller size when empty.

                    Rain is a concern if you ride every day, but a plastic bag as an insert is easy to do.
                    Bertrand Russell: 'Men are born ignorant, not stupid. They are made stupid by education.'

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                      #11
                      Originally posted by bonanzadave View Post
                      You can buy .50 cal ammo cans at the army surplus store. That should hold some books.

                      Dude, that's a ****ing BRILLIANT idea!
                      Ammo cans, and weld up some simple mounting brackets....

                      Seriously, I'm gonna give that a shot......should get some looks, no?

                      Comment


                        #12
                        Originally posted by VP1 View Post
                        .
                        .
                        .
                        I've mocked up a very rough design idea in cardboard to get dimensions and positioning right. I'll be going finalizing the design tomorrow and start making hard parts soon. Will keep the photos coming

                        -Todd
                        COnstruction.... fibreglass? Plastic sheeting? ah, plywood?

                        Mounting ... angle iron?, alunimum tubing?

                        .

                        Had 850G for 14 years. Now have GK since 2005.
                        GK at IndyMotoGP Suzuki Display... ... GK on GSResources Page ... ... Euro Trash Ego Machine .. ..3 mo'cykls.... update 2 mocykl


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                          #13
                          Why be so cheap,(and half, you know what) when you can buy used stuff for almost as, or even cheaper. The GK bags on my 850 look like they belong on it. Bikes with milk crates on them, get laughed at...
                          Dee Durant '83 750es (Overly molested...) '88 gl1500 (Yep, a wing...)

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                            #14
                            They might get laughed at...but they don't get stolen from. *S*

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                              #15
                              Originally posted by kingofvenus View Post
                              Why be so cheap,(and half, you know what) when you can buy used stuff for almost as, or even cheaper. The GK bags on my 850 look like they belong on it. Bikes with milk crates on them, get laughed at...
                              But laughter is the best medicine
                              1984 GS1100GK newest addition to the heard
                              80 GS 1000gt- most favorite ride love this bike
                              1978 GS1000E- Known as "RoadKill" , Finished
                              83 gs750ed- first new purchase
                              85 EX500- vintage track weapon
                              1958Ducati 98 Tourismo
                              “Remember When in doubt use full throttle, It may not improve the situation ,but it will end the suspense ,
                              If it isn't going to make it faster or safer it isn't worth doing

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