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Help with mysterious brake noise, '78 550

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    Help with mysterious brake noise, '78 550

    On my '78 550, the front wheel makes a clacking sound in time with the wheel revolutions when the bike is cold. Seems to come from the brake caliper. The sound goes away if I lightly apply the front brake. I'm running the stock rotor, caliper and pads (replaced last year). The caliper and pads move freely, and the pads don't drag when the brake is not applied, but I haven't rebuilt the caliper.

    I can sometimes hear a trace of the sound in the shop, if I elevate the front end and turn the wheel slowly, but I cannot determine the source. I can't feel any roughness or burrs on the rotor, and nothing else is rubbing or striking when the wheel turns.

    Anyone have any suggestions?

    #2
    Does the caliper wobble on the pins? They, or the holes they fit in, could be worn. Also worth checking to see if it's the speedo drive as that's not far away.
    79 GS1000S
    79 GS1000S (another one)
    80 GSX750
    80 GS550
    80 CB650 cafe racer
    75 PC50 - the one with OHV and pedals...
    75 TS100 - being ridden (suicidally) by my father

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      #3
      Worn out or missing orings on the carrier pin, slightly warped rotor, loose outer pad retainer screws.
      MY BIKES..1977 GS 750 B, 1978 GS 1000 C (X2)
      1978 GS 1000 E, 1979 GS 1000 S, 1973 Yamaha TX 750, 1977 Kawasaki KZ 650B1, 1975 Honda GL1000 Goldwing, 1983 CB 650SC Nighthawk, 1972 Honda CB 350K4, 74 Honda CB550

      NEVER SNEAK UP ON A SLEEPING DOG..NOT EVEN YOUR OWN.


      I would rather trust my bike to a "QUACK" that KNOWS how to fix it rather than a book worm that THINKS HE KNOWS how to fix it.

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        #4
        Thanks all. I'll check those items.

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