I have a continuing problem. The three bolts holding the big starter gear to the flywheel come loose causing a loud clank when idling. I have used locktite on them. Three times in one year any help please Thanks
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poker ran
bolts on flywheel loose
1984 GS1100GK
I have a continuing problem. The three bolts holding the big starter gear to the flywheel come loose causing a loud clank when idling. I have used locktite on them. Three times in one year any help please ThanksTags: None
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Forum LongTimerGSResource Superstar
Past Site Supporter
Super Site Supporter- Mar 2006
- 35712
- Torrance, CA
Sounds like you need a new starter clutch.Ed
To measure is to know.
Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182
Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846
Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf
KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection
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Don-lo
So you can get the rotor off easily? Did you use red loctite? When those bolts come loose, they bang around a lot. They thread into the rotor, and maybe those threads have been enlarged slightly from the banging. After the bolts have been loctited and the rotor/clutch has been mounted on the crank, the backs of those 3 bolts are accessible in the rotor. You may need to tack weld those bolt ends. Another possibility may be drilling and tapping fine-thread SAE bolts slightly larger than the existing 3 bolts, so you know the threads are tight.
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poker ran
thanks hadn't thought of retapping. Wasn't sure about the welding part but that is more perment than locktite. Will take off tomorrow when i get the flywheel puller again and take to the machine shop next door. Ride long and ride safe.
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