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    re-keying seat & fork locks?

    Is it possible to disassemble and re-key the seat lock and fork lock cylinders on our GS's? I really wish I had a seat lock for my bike. I have an extra seat lock, but no key for it, hence the question. I wonder if a new one could be ordered from Suzuki to match my ignition and fork locks still?


    Maybe just a used matched set may be best? I'm staying optimistic about disassembly and re-keying! Looks like part of the seat lock is soft metal that is peened over to lock it in place.
    '77 GS750 920cc heavily modded
    '97 Kawasaki KDX220R rugged terrain ripper!
    '99 Kawasaki KDX220R​ rebuild in progress
    '79 GS425stock
    PROJECTS:
    '77 Suzuki PE250 woods racer
    '77 GS550 740cc major mods
    '77 GS400 489cc racer build
    '76 Rickman CR1000 GS1000/1100
    '78 GS1000C/1100

    #2
    Any half way competent locksmith can make a key for you existing locks. Don't think it's possible to modify the tumblers so everything operates with only one key though.
    Ed

    To measure is to know.

    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

    KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

    Comment


      #3
      Originally posted by Chuck78 View Post
      Is it possible to disassemble and re-key the seat lock and fork lock cylinders on our GS's? I really wish I had a seat lock for my bike. I have an extra seat lock, but no key for it, hence the question. I wonder if a new one could be ordered from Suzuki to match my ignition and fork locks still?


      Maybe just a used matched set may be best? I'm staying optimistic about disassembly and re-keying! Looks like part of the seat lock is soft metal that is peened over to lock it in place.
      Yes you can rekey the seat lock, check out my tutorial, will need to search for it though.

      Edit, here it is.

      Last edited by Kiwi Canuck; 12-26-2013, 08:11 PM.
      2018 Honda Africa Twin AS
      2013 DR 650 Grey, sold 1981 GS 650E Silver,

      1980 GS1000ST Blue & White, X2

      2012 DL650 Vstrom Foxy Orange, in storage
      1981 CT110 X2 "Postie Bikes" Gone to a New Home.
      2002 BMW 1150 GS Blue & White - Sold
      1975 BMW R90/6 Black - Sold 1984 GS1150EF Sold
      1982 BMW R100 Africa trip, Stolen - Recovered- Sold
      1977-1980 Suzuki GS550, GS1000E, GS1000S GSX750, GSX1100,s
      Hondas ST90, CR125 CB175 , CB350 CB750, NSU Quickly, Yamaha RD's 350/400,

      Comment


        #4
        If your seat lock is different than the one in the above thread, post a picture and I can help.
        2018 Honda Africa Twin AS
        2013 DR 650 Grey, sold 1981 GS 650E Silver,

        1980 GS1000ST Blue & White, X2

        2012 DL650 Vstrom Foxy Orange, in storage
        1981 CT110 X2 "Postie Bikes" Gone to a New Home.
        2002 BMW 1150 GS Blue & White - Sold
        1975 BMW R90/6 Black - Sold 1984 GS1150EF Sold
        1982 BMW R100 Africa trip, Stolen - Recovered- Sold
        1977-1980 Suzuki GS550, GS1000E, GS1000S GSX750, GSX1100,s
        Hondas ST90, CR125 CB175 , CB350 CB750, NSU Quickly, Yamaha RD's 350/400,

        Comment


          #5
          GREAT NEWS! Thanks Kiwi, I figured it was something like that. I had done the same thing with a bunch of Volkswagen locks that I had in two doors on the rabbit and two spares (but much easier to disassemble!), swapped the "wafers" out to get them to work with the ignition key and used some spares from the extra doors. I have a fork lock, seat lock, and an extra ignition cylinder. I don't know if the ignition will be as easy to get apart without the key, maybe easier, what do ya think? I figured with those three for parts, I may be able to re-key the seat lock to fit my key.

          Thanks!
          '77 GS750 920cc heavily modded
          '97 Kawasaki KDX220R rugged terrain ripper!
          '99 Kawasaki KDX220R​ rebuild in progress
          '79 GS425stock
          PROJECTS:
          '77 Suzuki PE250 woods racer
          '77 GS550 740cc major mods
          '77 GS400 489cc racer build
          '76 Rickman CR1000 GS1000/1100
          '78 GS1000C/1100

          Comment


            #6
            Originally posted by Chuck78 View Post
            GREAT NEWS! Thanks Kiwi, I figured it was something like that. I had done the same thing with a bunch of Volkswagen locks that I had in two doors on the rabbit and two spares (but much easier to disassemble!), swapped the "wafers" out to get them to work with the ignition key and used some spares from the extra doors. I have a fork lock, seat lock, and an extra ignition cylinder. I don't know if the ignition will be as easy to get apart without the key, maybe easier, what do ya think? I figured with those three for parts, I may be able to re-key the seat lock to fit my key.

            Thanks!
            Ignition is not as easy to disassemble as you need to remove the 3 blind roll pins to remove the cylinder and plug to access the wafers.
            I use a small mini hacksaw and cut in on an angle, once you hit the roll pin you should be able to use a sharp bladed screw driver and carefully pry the pin out. Roll pins are only 3/8" long.
            When done you can install the pins back in the same holes and they should be good.
            You can usually find a code on one of the locks and get a key cut to code by a locksmith shop, about $25.00 for the first key.

            Good luck.
            2018 Honda Africa Twin AS
            2013 DR 650 Grey, sold 1981 GS 650E Silver,

            1980 GS1000ST Blue & White, X2

            2012 DL650 Vstrom Foxy Orange, in storage
            1981 CT110 X2 "Postie Bikes" Gone to a New Home.
            2002 BMW 1150 GS Blue & White - Sold
            1975 BMW R90/6 Black - Sold 1984 GS1150EF Sold
            1982 BMW R100 Africa trip, Stolen - Recovered- Sold
            1977-1980 Suzuki GS550, GS1000E, GS1000S GSX750, GSX1100,s
            Hondas ST90, CR125 CB175 , CB350 CB750, NSU Quickly, Yamaha RD's 350/400,

            Comment

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