What are the basic steps for removing a gas tank?

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  • Guest

    #1

    What are the basic steps for removing a gas tank?

    Pardon the ignorance of this basic question, but I don't want to risk overlooking something important. I have a '79 GS750E, and would like to know the basic steps for removing the tank.....obviously there's a bolt in the back that needs to come off, but how do you deal with the fuel lines, etc.
  • Larry D
    Forum Sage
    Past Site Supporter
    • Jul 2008
    • 4926
    • Indianapolis,IN

    #2
    Simply disconnect everything. There should be bolts to hold the tank on. Fuel and vacuum lines on the petcock and a couple electrical (bullet) connections for the fuel gauge. Easy peasy.
    Larry D
    1980 GS450S
    1981 GS450S
    2003 Heritage Softtail

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    • Guest

      #3
      Thanks Larry!

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      • chuck hahn
        Forum LongTimer
        Past Site Supporter
        • May 2009
        • 25897
        • Norman, Oklahoma

        #4
        Unbolt the tank at the back and lift the rear so you can undo the fuel and vac lines. Then slide it off the mount and lift the front to get the sending unit unplugged...lift off the bike.
        Last edited by chuck hahn; 04-30-2014, 10:58 AM.
        MY BIKES..1977 GS 750 B, 1978 GS 1000 C (X2)
        1978 GS 1000 E, 1979 GS 1000 S, 1973 Yamaha TX 750, 1977 Kawasaki KZ 650B1, 1975 Honda GL1000 Goldwing, 1983 CB 650SC Nighthawk, 1972 Honda CB 350K4, 74 Honda CB550

        NEVER SNEAK UP ON A SLEEPING DOG..NOT EVEN YOUR OWN.


        I would rather trust my bike to a "QUACK" that KNOWS how to fix it rather than a book worm that THINKS HE KNOWS how to fix it.

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        • tkent02
          Forum LongTimer
          Past Site Supporter
          • Jan 2006
          • 35571
          • Near South Park

          #5
          There's no sending unit, as there's no gas gauge. Lift the back, undo the hoses as chuck says, grab the front of the tank under the gas cap cover. Lift the tank up and back while wiggling it a bit to get it off the hocky pucks.

          DO NOT lift the tank by that cover, it may pop open and if it does you will drop the tank.
          http://img.photobucket.com/albums/v5...tatesMap-1.jpg

          Life is too short to ride an L.

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          • Guest

            #6
            sometimes a good idea to put a rag under it to catch any gas drips.

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            • chuck hahn
              Forum LongTimer
              Past Site Supporter
              • May 2009
              • 25897
              • Norman, Oklahoma

              #7
              It will wiggle back off the mounts and most likely hit the coils..so once it hits and stops just lift it up and watch from hitting the bars.
              MY BIKES..1977 GS 750 B, 1978 GS 1000 C (X2)
              1978 GS 1000 E, 1979 GS 1000 S, 1973 Yamaha TX 750, 1977 Kawasaki KZ 650B1, 1975 Honda GL1000 Goldwing, 1983 CB 650SC Nighthawk, 1972 Honda CB 350K4, 74 Honda CB550

              NEVER SNEAK UP ON A SLEEPING DOG..NOT EVEN YOUR OWN.


              I would rather trust my bike to a "QUACK" that KNOWS how to fix it rather than a book worm that THINKS HE KNOWS how to fix it.

              Comment

              • Guest

                #8
                Quietly puts away his hammer and crow bar....

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                • tkent02
                  Forum LongTimer
                  Past Site Supporter
                  • Jan 2006
                  • 35571
                  • Near South Park

                  #9
                  And gets out an even bigger one, but not for the gas tank...
                  http://img.photobucket.com/albums/v5...tatesMap-1.jpg

                  Life is too short to ride an L.

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                  • Guest

                    #10
                    All above info is good , except the crow bar and hammers. But you may also want to have a piece of 5/16 or 7mm fuel hose that is plugged on one end handy just in case when you remove the fuel line , you find that you petcock don't work

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                    • Guest

                      #11
                      Thanks for all the great tips.

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                      • Grimly
                        Forum Guru
                        Past Site Supporter
                        Super Site Supporter
                        • Sep 2012
                        • 5749
                        • Ireland

                        #12
                        Originally posted by hjfisk
                        All above info is good , except the crow bar and hammers. But you may also want to have a piece of 5/16 or 7mm fuel hose that is plugged on one end handy just in case when you remove the fuel line , you find that you petcock don't work
                        Seconded........
                        Dave
                        '79 GS850GN '80 GS850GT
                        Only a dog knows why a motorcyclist sticks his head out of a car window

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                        • Brendan W
                          Forum Sage
                          Past Site Supporter
                          • Jul 2013
                          • 4918
                          • Wexford, Ireland

                          #13
                          Ideally empty the tank first. Fuel is heavy and sloshing around makes it more difficult to manage than needs be. The overflow line is only accessible with the tail of the tank in the air and going back on some silicon grease on the front rubbers,'hockey pucks', helps ease it on and stops the squeaking as you tighten up the back screw. And you will mix up the vac and fuel lines going back at some point.
                          The overflow line was missing on my 850 - could have been interesting.
                          97 R1100R
                          Previous
                          80 GS850G, 79 Z400B, 85 R100RT, 80 Z650D, 76 CB200

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