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    Valve lapping question

    Hi. I a was today first time lapping valves actually 1 valve.This valves was not servicing last 25 years. It take 2 hours to do one valve with classic lapping stem and I am still not sure if is good enough , because on valve is very tiny black spots which I can't get off. Valve seat is perfect. Is it necessary to have perfect shiny valves or like this is enough. Amount of time spent on one valve try my patience to border. Exist any quick seal test without mounting spring ?

    20160511_220210.jpg

    #2
    Originally posted by sihi View Post
    Hi. I a was today first time lapping valves actually 1 valve.This valves was not servicing last 25 years. It take 2 hours to do one valve with classic lapping stem and I am still not sure if is good enough , because on valve is very tiny black spots which I can't get off. Valve seat is perfect. Is it necessary to have perfect shiny valves or like this is enough. Amount of time spent on one valve try my patience to border. Exist any quick seal test without mounting spring ?

    [ATTACH=CONFIG]45513[/ATTACH]
    I use a lapping tool that has a suction cup BUT has a piston and a knobbed rod you pull out and it holds the work very tightly. The body is round and you can put the tool between your palms and it makes fast work of the lapping. You can also buy different grit compound.

    The valve you show shouldn't have the black spots which appear to be pitting as this valve won't seal as well with a cleanly lapped surface without the spots. If I had that valve, I would media blast it with fine bead and see if I could get some of that stuff out of the sealing area. If you buy new valves (I would if the surface can't be made right), make sure to measure the lengths for spec... they often need tipped to be within spec.

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      #3
      Lapping is a process to remove very slight imperfections in the valve and seat. It is not to recondition the parts. Lapping should take 2 minutes, not 2 hours.

      Your photo shows deep pitting in the valve, AND it looks like you have been heavily lapping the valve into the seat because it looks like a ridge has form. This is not good.

      I recommend that you find a shop with a "centerless" valve grinding machine and have the valves dressed. Every good automotive machine shop should have this kind of equipment. After the valve face is cleaned up be sure to have the valve stem tip ground too otherwise you may find the valve shims are all going to be too thin. This only takes a couple of minutes each valve so the shop shouldn't charge too much.

      Good luck.
      Ed

      To measure is to know.

      Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

      Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

      Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

      KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

      Comment


        #4
        Ed, what does the "centerless" mean?
        http://img.photobucket.com/albums/v5...tatesMap-1.jpg

        Life is too short to ride an L.

        Comment


          #5
          Originally posted by tkent02 View Post
          Ed, what does the "centerless" mean?
          Tom, it relates to grinding where the piece is not held tightly in a chuck. It sort of floats between two different wheels.



          Ed

          To measure is to know.

          Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

          Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

          Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

          KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

          Comment


            #6
            Interesting, thanks.
            http://img.photobucket.com/albums/v5...tatesMap-1.jpg

            Life is too short to ride an L.

            Comment


              #7
              The guy that made that video did my valves. He did it while I waited and only charged me a few bucks. After seeing how sweet they turned out I now have the valves ground as a matter of course when redoing a head.

              BTW, check out that guys You Tube videos. Lots of super cool stuff.
              Ed

              To measure is to know.

              Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

              Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

              Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

              KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

              Comment


                #8
                Ed, as usual, is correct

                When you lap a valve, the contact area on the face should only be 2-3mm wide, not the entire face as in the picture

                you may need a new valve, which may be cheaper than 2 machinings
                1978 GS 1000 (since new)
                1979 GS 1000 (The Fridge, superbike replica project)
                1978 GS 1000 (parts)
                1981 GS 850 (anyone want a project?)
                1981 GPZ 550 (backroad screamer)
                1970 450 Mk IIID (THUMP!)
                2007 DRz 400S
                1999 ATK 490ES
                1994 DR 350SES

                Comment


                  #9
                  I measured face and is 1.89mm. Here in Norway is nothing cheap. I have to find another solution or just live with it. I find microscopic scratches on stem I am sure I cleaned everything really good . 20160512_063523.jpg

                  Comment


                    #10
                    is that enough to buy new one?
                    Attached Files

                    Comment


                      #11
                      No, it will be fine.
                      http://img.photobucket.com/albums/v5...tatesMap-1.jpg

                      Life is too short to ride an L.

                      Comment


                        #12
                        I run today leakage test only for that valve which I was lapping so long. I filled up exhaust with gasoline. After 15 min. nothing totally dry . After 4 hours was very slightly wet but no any dripping or leakage. Since is my first test I really appreciate any comment on that results.
                        Thank you to everybody
                        20160512_214222.jpg
                        Last edited by Guest; 05-12-2016, 04:05 PM.

                        Comment


                          #13
                          Should be fine. If anything it will seal a little better after it runs a while.
                          http://img.photobucket.com/albums/v5...tatesMap-1.jpg

                          Life is too short to ride an L.

                          Comment

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