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"Seal", "gasket", whatever you want to call it, yes, it keeps the oil inside the engine.
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mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
#1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
#2 son: 1980 GS1000G
Family Portrait
Siblings and Spouses
Mom's first ride
Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
(Click on my username in the upper-left corner for e-mail info.)
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And now for the REST of the story.
Oil comes up around the two rear studs. That is why you have an oval o-ring around them at the base gasket. Oil travels up around the stud through the cylinders. When it gets to the head, there is an angled passage that takes it to another passage that runs under the intake cam bearings. There is also a passage in the head that leads to a similar cam bearing feed for the exhaust cam bearings. All those passages also go around the two outer studs on each side, so they need the sealing of the copper washer. It's pretty much like the copper crush washers in the brake line banjo fittings.
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mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
#1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
#2 son: 1980 GS1000G
Family Portrait
Siblings and Spouses
Mom's first ride
Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
(Click on my username in the upper-left corner for e-mail info.)
Comment
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The old copper washers were in great shape, I cleaned them off and put them back in place. Thanks again to all. I have only done a partial teardown of one of my bike engines and learned a bit from that. I think I'll keep my eyes open for one that someone is getting rid of (cheap) and will take it completely apart to see what I can learn/understand from seeing inside.
On the subject of brake line banjo bolt copper washers, I've bought new break lines recently that came with new bolts and washers. I don't recall them being obvious copper coloured (Canadian spelling) washers. Could they be using something else? And (the bonus question) is there a difference between copper crush and copper washers or are they one in the same?GS550T 1981
GS850G 1983
GS650G 1982
GS650G 1982 Under Restoration 😳🏍👍
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There are flat, rectangular section, solid washers like what you have on the bike and there are rolled round section I would call a crush washer.
Different people probably call them different things.
Unfortunately, like anything else these days, more and more parts are manufactured down to a price. They could be anything. Aluminium in particular is used a bit to replace the traditional copper.97 R1100R
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80 GS850G, 79 Z400B, 85 R100RT, 80 Z650D, 76 CB200
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Originally posted by Grimly View PostIf you re-use copper washers, especially for brake lines, re-anneal them by heating them up in a gas flame and quenching them in water.
I think I would have done better in school (not that I did bad) if we would have had practical projects to learn from like working on these old bikes. I've learned a lot here - thanks again!
I'll toss out another question here, I am having a bit of difficulty getting the oil plug/drain bolt to seal on one of my bikes. Is a copper washer or crush type a good option here or is there a rubber synthetic seal system/washer out there that is recommended?GS550T 1981
GS850G 1983
GS650G 1982
GS650G 1982 Under Restoration 😳🏍👍
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This is what you need for the oil pan bolt - it's essentially a crush washer but called gasket:
From Parts Outlaw
GASKET
09168-14004
$1.05Cowboy Up or Quit. - Run Free Lou and Rest in Peace
1981 GS550T - My First
1981 GS550L - My Eldest Daughter's - Now Sold
2007 GSF1250SA Bandit - My touring bike
Sit tall in the saddle Hold your head up high
Keep your eyes fixed where the trail meets the sky and live like you ain't afraid to die
and don't be scared, just enjoy your ride - Chris Ledoux, "The Ride"
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