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    normal battery or problem begining?

    About every 200 miles i have to put some distilled water in my battery,not much though just a little in each cell.Is the common or am I heading for a regulator rectifer problem?is it overcharging or am I just paranoid?

    #2
    Clip a voltmeter to the battery terminals and check the voltage at about 5k rpm.
    If the battery is charged, in good condition and all is well, you should show around 14.5 volts or less. (I normally show 13.2-13.4 volts on the road at 60 mph and about 4k rpm) Up to about 14.8 is ok, above that you will boil the battery and over 15 is a plroblem.

    Earl


    Originally posted by tconroy
    About every 200 miles i have to put some distilled water in my battery,not much though just a little in each cell.Is the common or am I heading for a regulator rectifer problem?is it overcharging or am I just paranoid?
    Komorebi-The light filtering through the trees.

    I would rather sit on a pumpkin and have it all to myself than be crowded on a velvet cushion. H.D.T.

    Comment


      #3
      Be sure to read this when you get a chance.



      Topping off the battery every 200 miles sounds a little excessive even during the heat of summer.

      Comment


        #4
        Flooded lead-acid batteries start to gas at about 14.2 V, and the higher the voltage the worse the gassing and water loss. Normally, some water loss might be expected, especially in hot weather. In your case the loss is definitely excessive. It sounds like an overcharging problem, and this is usually caused by a bad R/R. Do the testing and reading suggested and you will find the answer.

        Comment


          #5
          Check the R/R, sounds as if yours is heading south.

          With the r/r removed from the bike, fins pointing up and terminals facing you, the terminals from left to right will be A, B, C, D, and E.
          Negative probe on A and positive on B you should get 6-7.5 ohms.
          Negative probe on A and positive on C you should get 6-7.5 ohms.
          Negative probe on A and positive on D you should get 6-7.5 ohms.
          Negative probe on A and positive on E you should get 50-70 ohms.

          Then switch the negative probe to terminal B and place the positive probe on A, C, then D, you should get no reading. Positive on E should read 6-7.5 ohms.

          Switch negative probe to C and positive to A, B, then D, you should get no reading. Positive on E should read 6-7.5 ohms.

          Switch negative probe to D and positive to A, B, then C, you should get no reading. Positive on E should read 6-7.5 ohms.

          Switch negative probe to E, positive to A, B, C, and D should give no reading.

          The numbers have to be within range. It doesn't take much of an out of range reading to lead to the wrong output.

          Comment


            #6
            Originally posted by earlfor
            Clip a voltmeter to the battery terminals and check the voltage at about 5k rpm.
            If the battery is charged, in good condition and all is well, you should show around 14.5 volts or less. (I normally show 13.2-13.4 volts on the road at 60 mph and about 4k rpm) Up to about 14.8 is ok, above that you will boil the battery and over 15 is a plroblem.

            Earl
            Thanks for the info,I'll test it out like you said as soon as the weather lets me do so.We are expecting 4 to 8 inches of snow here so its gonna be a couple of days anyway.When I hookup my charger it shows a full charge instantly.

            Comment


              #7
              Probably the best test is to alligator clip your multimeter to your battery terminals. Tape the meter to the gas tank so you can read it and take a ride for a half hour or so at various speeds and note what your charge rate is as you normally ride with everything on. Abrupt changes in rpm will momentarily spike the voltage, but it should return to the same level in about a second regardless of speed. As I said, under those conditions I show between 13.2 and 13.4 volts. I recently did some checking on the charging system thanks to Philip. :-)

              Earl

              Originally posted by tconroy
              Thanks for the info,I'll test it out like you said as soon as the weather lets me do so.We are expecting 4 to 8 inches of snow here so its gonna be a couple of days anyway.When I hookup my charger it shows a full charge instantly.
              Komorebi-The light filtering through the trees.

              I would rather sit on a pumpkin and have it all to myself than be crowded on a velvet cushion. H.D.T.

              Comment


                #8
                Originally posted by earlfor
                Probably the best test is to alligator clip your multimeter to your battery terminals. Tape the meter to the gas tank so you can read it and take a ride for a half hour or so at various speeds and note what your charge rate is as you normally ride with everything on. Abrupt changes in rpm will momentarily spike the voltage, but it should return to the same level in about a second regardless of speed. As I said, under those conditions I show between 13.2 and 13.4 volts. I recently did some checking on the charging system thanks to Philip. :-)

                Earl
                Would the stator cause an overcharging and the rectifer be ok or would all fingers point to the reg.rec.in this case?.A reg.rec is 90 bucks which is well worth it if there is no other problem.

                Comment


                  #9
                  The regulator is what controls the voltage. If you have a stator problem you usually start blowing the main fuse. The test procedure I outlined is directly from the Suzuki manual.

                  Comment


                    #10
                    Originally posted by Billy Ricks
                    The regulator is what controls the voltage. If you have a stator problem you usually start blowing the main fuse. The test procedure I outlined is directly from the Suzuki manual.
                    Thanks Billy,I will do that test tomorrow and let ya know what happened.I have never had a fuse blow or anything.I just try to keep my battery between the lines that are marked for level.

                    Comment


                      #11
                      If the voltage is too high, its going to be the R/R thats at fault.

                      Earl



                      Originally posted by tconroy
                      Would the stator cause an overcharging and the rectifer be ok or would all fingers point to the reg.rec.in this case?.A reg.rec is 90 bucks which is well worth it if there is no other problem.
                      Komorebi-The light filtering through the trees.

                      I would rather sit on a pumpkin and have it all to myself than be crowded on a velvet cushion. H.D.T.

                      Comment


                        #12
                        Originally posted by tconroy
                        Would the stator cause an overcharging and the rectifer be ok or would all fingers point to the reg.rec.in this case?.A reg.rec is 90 bucks which is well worth it if there is no other problem.
                        If after your checking you find that the R/R is bad, you can get a new, guaranteed one at Z1 Enterprises for $67.50 plus $6.00 USPS Priority Mail shipping.

                        Comment


                          #13
                          It does sound like you have a bad regulator that is overcharging the battery.

                          To answer part of your original question, it's not normal to need to add water to a battery. Maybe a tiny bit maybe once a year at the end of a long, hot summer, but if everything is working correctly, you'll likely never need to open your battery caps again after you install the battery. You still have to check it to catch problems like yours before the bad regulator takes out the stator and starts costing some serious money.
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                          Comment


                            #14
                            Battery levels can vary.

                            You should always keep your battery level at or above the lowest fill mark. I've had batteries over the years that would eliminate fluid in between the upper and lower marks. After refilling some several times to the upper mark I left them alone and found that they got to a point above the lower mark and stayed there.

                            It is good advice and I also urge you to test the voltage at the battery while running. If the voltages are too high then its time for a R/R and a stator too if it doesn't check out.

                            Comment


                              #15
                              Originally posted by Boondocks
                              If after your checking you find that the R/R is bad, you can get a new, guaranteed one at Z1 Enterprises for $67.50 plus $6.00 USPS Priority Mail shipping.
                              is that the one for an 83 650 gl? I didnt see it listed that way.

                              Comment

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