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    Cam chain tensioner thingamajig clicking

    Hey GS Resources!

    I can't tell you how awesome it was to find out there was a entire website dedicated to GSs. Anyways, I'm currently trying to ressurect a 1980 GS450 and I'm running into a funky problem.

    The cam chain tensioner (I think that's what it's called) starts clicking and moving when the RPMs get above 2K or so. I lost my service manual a while ago so I'm kinda in the dark right now.

    The thing I'm talking about is this:



    If I hold it to the left, the clicking stops completely. Anyone know what might cause that?

    #2
    Here's a cam chain tensioner rebuild, with lots of pics so you can see how it works. Yours might look a wee bit different, but they all work the same.



    Is the large spring under the knob still in place? I do know a guy recently rebuilt his 450's tensioner using these instructions and the noises he was hearing went away. YMMV, but the parts are cheap and it's worth a try.

    Your part numbers for the seals and o-rings may or may not be different, but the rebuild instructions should be pretty much the same.
    1983 GS850G, Cosmos Blue.
    2005 KLR685, Aztec Pink - Turd II.3, the ReReReTurdening
    2015 Yamaha FJ-09, Magma Red Power Corrupts...
    Eat more venison.

    Please provide details. The GSR Hive Mind is nearly omniscient, but not yet clairvoyant.

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      #3
      WillT gave me a cam chain tensioner at the Convention, he said sell it and donate the money to the JoJo fund. Anyone want it let me know. I think he said it was off an 850???????????????

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        #4
        Awesome, I'm gonna give it a try as soon as I get home.

        Thanks!

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          #5
          So I rebuilt the cam chain tensioner last using those instructions and I'm still getting the same twisting jitter. What else can I try?

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            #6
            It's fixed!!!

            Hey guys,

            I read in another thread that adding 1/2 to 1 extra turn to the tensioner might fix the problem and it did!!

            Thanks guys.

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