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    Some good mechanic will know the answer to this....

    Several weeks ago, my bike was popping and sputtering badly. I noticed that even after running for several minutes, pipe #4 wasn't even warm. I also noticed that if I pulled the plug wire from #4 while it was idling, it had no effect on the way it ran.

    So.....I cleaned carb #4 really well and put everything back together. The problem seems to be solved and it runs fine....but: Now that it runs fine, I notice that if I pull the plug wire from #4 while it is idling, it will die immediatly.

    That leaves me completely stumped and I'm suspecting that maybe the problem had nothing to do with the carb itself but, rather, something else. So my question is: Why would the engine not die when I pulled the plug wire from a non-functioning carb...but will die when I pull it from the carb, now that it's working?

    There's got to be a simple answer but I can't imagine what it is. I'm hoping someone can help me out because I feel like I really may need to know. Thanks, all!:-D
    1980 GS1100E....Number 15!

    #2
    You probably have the Sync screw too enabled for that carb and it has become the bassis for your current idle speed.

    Comment


      #3
      When you cleaned #4 carb I presume you cleaned the others as well. When reassembled, did you re-tune and re-sync them? You may have changed the air/mixture screw settings and the sync from the settings that you had when the fault was diagnosed. If so, #1-#3 may be sharing less load and causing the engine to stall when the #4 plug lead is removed.
      Another thing to check is your valve clearances. If #4 carb was faulty but the clearances were right, it may cause the engine to die if the others are too tight when the plug lead is removed. Do a compression check when the engine is hot and with the throttle wide open. Readings should be in the range of 125-175psi. If they vary more than 20psi, check your valve clearances.
      :) The road to hell is paved with good intentions......................................

      GS 850GN JE 894 10.5-1 pistons, Barnett Clutch, C-W 4-1, B-B MPD Ignition, Progressive suspension, Sport Demons. Sold
      GS 850GT JE 1023 11-1 pistons. Sold
      GS1150ES3 stock, V&H 4-1. Sold
      GS1100GD, future resto project. Sold

      http://i155.photobucket.com/albums/s...s/P1000001.jpg
      http://i155.photobucket.com/albums/s...s/P1000581.jpg

      Comment


        #4
        Thanks

        Thanks for the replies; I will try to respond to each of them.
        The idle has not been adjusted. The bike will not run with #4 (or any of the other 3) pulled...at any RPM.

        I can almost completely disassemble #4 on my bike without removing the rack. This isn't ideal but, considering how recently and how thoroughly they were last cleaned, it seemed like a good idea just to work on the one that wasn't working.

        No valves were adjusted, nothing was re-synched and no air screws were tampered with since I assembled everything. The only two things that I've noticed are: It now runs on all 4 carbs..and the bike won't run with plug wire #4 removed (whereas it did before).

        Thanks, again, for your suggestions!
        Last edited by chuckycheese; 11-10-2006, 03:53 PM.
        1980 GS1100E....Number 15!

        Comment


          #5
          Originally posted by chuckycheese View Post
          Several weeks ago, my bike was popping and sputtering badly. I noticed that even after running for several minutes, pipe #4 wasn't even warm. I also noticed that if I pulled the plug wire from #4 while it was idling, it had no effect on the way it ran.

          So.....I cleaned carb #4 really well and put everything back together. The problem seems to be solved and it runs fine....but: Now that it runs fine, I notice that if I pull the plug wire from #4 while it is idling, it will die immediatly.

          That leaves me completely stumped and I'm suspecting that maybe the problem had nothing to do with the carb itself but, rather, something else. So my question is: Why would the engine not die when I pulled the plug wire from a non-functioning carb...but will die when I pull it from the carb, now that it's working?

          There's got to be a simple answer but I can't imagine what it is. I'm hoping someone can help me out because I feel like I really may need to know. Thanks, all!:-D
          So how does the engine behave when you try to pull the other 3 plug wires? An in-line 4 engine should not completely stall from pulling only one sparkplug wire, unless you have another cylinder(s) not firing either.

          Comment


            #6
            Originally posted by Road_Clam View Post
            So how does the engine behave when you try to pull the other 3 plug wires? An in-line 4 engine should not completely stall from pulling only one sparkplug wire, unless you have another cylinder(s) not firing either.
            Yeah, I thought about that, too. When I checked (which was after #4 started working), it woudn't run with any single one unplugged...but before I worked on it, it would run pretty well with #4 unplugged. It really puzzles me!8-[
            1980 GS1100E....Number 15!

            Comment


              #7
              Have you considered NOT doing that!!!:shock: :-D

              Dink

              Comment


                #8
                My first advice would be to quit worrying about it, leave it alone, and go for a ride.

                If you must have a theory of what could have changed:

                a. It wasn't running on one cylinder but could idle on the other three.
                b. When the carb was cleaned and the cylinder returned to action, the idle speed should have increased substantially.
                c. Did you reduce the idle speed to the normal range after all four cylinders were operational?
                d. If so, that's the answer. No normally tuned bike should idle on three cylinders unless the idle adjustment had been increased enough to overcome the resistance of a non-firing cylinder.

                Comment


                  #9
                  My first question would be did the idle speed go up once you got the #4 cylinder to fire? It should have gone up 20-25% once the additional cylinder started running. Additonally, are you saying a fully warm bike idling at 1000-1100 RPM just dies when you pull one plug cap? That would be unusual and indicate a possible electrical problem.

                  Comment


                    #10
                    Originally posted by flyingace View Post
                    My first question would be did the idle speed go up once you got the #4 cylinder to fire? It should have gone up 20-25% once the additional cylinder started running. Additonally, are you saying a fully warm bike idling at 1000-1100 RPM just dies when you pull one plug cap? That would be unusual and indicate a possible electrical problem.
                    Yes, and that's part of what has me wondering if the carb was ever the problem.
                    1980 GS1100E....Number 15!

                    Comment


                      #11
                      Originally posted by Boondocks View Post
                      My first advice would be to quit worrying about it, leave it alone, and go for a ride.

                      If you must have a theory of what could have changed:

                      a. It wasn't running on one cylinder but could idle on the other three.
                      b. When the carb was cleaned and the cylinder returned to action, the idle speed should have increased substantially.
                      c. Did you reduce the idle speed to the normal range after all four cylinders were operational?
                      d. If so, that's the answer. No normally tuned bike should idle on three cylinders unless the idle adjustment had been increased enough to overcome the resistance of a non-firing cylinder.
                      I'm not losing any sleep over it and I did take it for a nice ride yesterday but, as I said in my previous post, if the carb wasn't the problem, I think it would be very prudent to figure out what is was. (And no, I didn't notice any appreciable change in the idle speed.)8-[
                      1980 GS1100E....Number 15!

                      Comment


                        #12
                        Test voltage to the coils. You probably had more than one problem to start with.

                        Dink

                        Comment


                          #13
                          Coils

                          Thanks, Mate...in the beginning, I did switch the wires on #1 and #4 (and the problem remained with #4) so I figured it must be something else...is that right?
                          1980 GS1100E....Number 15!

                          Comment


                            #14
                            Originally posted by chuckycheese View Post
                            Thanks, Mate...in the beginning, I did switch the wires on #1 and #4 (and the problem remained with #4) so I figured it must be something else...is that right?
                            Yep this would normally exclude that coil; note only that coil, as being "the Problem". It only takes a small voltage drop;i.e. 11.8V to have an effect. Please check the voltage, as if it is OK you then should look at the idle circuit of the carbs, all four.

                            Dink

                            Comment


                              #15
                              Thanks

                              Thanks, again, Dink. I'm unable to do that today but should be able to in a day or two (I'm one place and my bike is in another). I've rebuilt carbs a number of times but don't know what you mean by the "idle circuit".
                              1980 GS1100E....Number 15!

                              Comment

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