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    Another camchain question !

    It looks like I`m going to have to whip off the cylinder head of my GS750 (re: previous thread regarding starting problems) and check out the valve seating etc. Think the camchain is ovrdue for replacement too, but don`t really want to take the engine out and split the cases, so was thinking about a split link chain. Trouble is I have mixed feelings about using one. I guess so long as its done carefully it should be ok, but I`d appreciate any views or advice about this. Thanks.
    "Betsy" 1978 CX500 ratbike
    1978 GS750
    1979 GS750 chop
    1979 GS550
    2003 GSF1200 K3 Bandit
    2000 Enfield Bullet 500
    1992 XV750 Virago
    2016 Harley 883 Iron

    #2
    The cam chains are of a endless design, I've split the chain using a Suzuki tool just for this job, and used the old chain to pull the new one through the lower guide box. Then the tool is used to reset the pins in the link to make the chain whole again. Very slick and you don't have to split the cases

    Comment


      #3
      I looked at your previous post....

      your compression numbers were 55,55,65 & 75psi... fairly close together but all low. A lot of variables go into compression numbers, cranking speed, throttle position, altitude, air temperature, engine temperature, cam overlap, etc, etc. Even different meters will read a lot different on the same engine. If it isn't smoking or using oil, and especially if it was running fine before your starting problem began, it does not seem likely that low compression is the reason it won't start. I would try a different compression tester, when the engine is hot, cranking fast, throttle open, do it all again. Make sure the ignition is working correctly, check the valve clearances, make sure there is fuel in the carbs, and it is getting into the cylinders, check everything. In short, just make real sure the problem is internal before you pull your head off. No point opening a bag of worms if you don't need to. If the compression was bad it would have been running poorly, especially a rough idle for a long time.
      Last edited by tkent02; 12-27-2006, 09:27 PM.
      http://img.photobucket.com/albums/v5...tatesMap-1.jpg

      Life is too short to ride an L.

      Comment


        #4
        Just to add to the previous message..

        also check your valve shims for proper clearance
        and redo the compression check with some oil added to the cylinder
        compare the dry number to the oiled number to see if the compression problem
        is due to rings or valves.

        Comment


          #5
          Thanks for the advice guys. I did try the test without oil first and then with oil in each pot, but only got a few psi improvement. Unfortunately can`t re-test with engine hot as the old girl won`t fire up at all. Fuel is getting through, ignition timing fine and good spark at plugs. Have`nt checked valve clearences yet though.
          "Betsy" 1978 CX500 ratbike
          1978 GS750
          1979 GS750 chop
          1979 GS550
          2003 GSF1200 K3 Bandit
          2000 Enfield Bullet 500
          1992 XV750 Virago
          2016 Harley 883 Iron

          Comment


            #6
            Not sure if this is of help or not but on my GS 850 if the vac line to the petcock if leaking or broken off it is impossible to start. don't know if the 750 uses the same system or not
            Good luck

            Comment


              #7
              Originally posted by DimitriT View Post
              Just to add to the previous message..

              also check your valve shims for proper clearance
              and redo the compression check with some oil added to the cylinder
              compare the dry number to the oiled number to see if the compression problem
              is due to rings or valves.
              A side note to DimitriT's oil to the cylinder trick, make sure that you use a known amount, ie. one cap full per cylinder (whatever you use to measure). I use an old syringe I got from the vet. Measure your amounts exactly for each cylinder or your numbers won't be accurate. 1/2 ounce works well.

              Comment


                #8
                What makes you think your camchain is up for replacement?

                Comment


                  #9
                  Tomo
                  Do your top end strip down before you order any parts. If you find excessive piston and bore wear, you will need to check out the bottom end as well. At 90,000 miles you may need more than a top end refresh. I stripped my 850 and found the chain in reasonable condition after 78,000kms. The chain guide next to the exhaust was okay, but the tensioner guide had deep grooves in it and the rubber/plastic was breaking up. I fitted a light weight and slightly longer Tsubaki EK cam chain with a joiner link as discribed in a previous post. Also renewed both guides and the idler. I could have re-ringed and honed the bore, but decided to increase the capacity and CR.
                  Good luck
                  :) The road to hell is paved with good intentions......................................

                  GS 850GN JE 894 10.5-1 pistons, Barnett Clutch, C-W 4-1, B-B MPD Ignition, Progressive suspension, Sport Demons. Sold
                  GS 850GT JE 1023 11-1 pistons. Sold
                  GS1150ES3 stock, V&H 4-1. Sold
                  GS1100GD, future resto project. Sold

                  http://i155.photobucket.com/albums/s...s/P1000001.jpg
                  http://i155.photobucket.com/albums/s...s/P1000581.jpg

                  Comment


                    #10
                    Be sure to OPEN the throttle when checking compression. Be surprised how often this is overlooked. This will give very low numbers. Good luck, Terry.
                    1980 Suzuki GS550E, 1981 Suzuki GS 1100EX all stock, 1983 Suzuki GS 1100EX modified, 1985 GS1150E, 1998 Honda Valkyrie Tourer, 1971 Kawasaki Mach lll 500 H1, 1973 Kawasaki Mach lV 750 H2.

                    Comment


                      #11
                      Thanks again for the advice. I don`t know for sure that the chain needs replacing, but it is getting rattly and the engine has a lot of miles on it. Thought while I am stripping the head, might just be prudent to do replace the chain while the bike is off the road.
                      "Betsy" 1978 CX500 ratbike
                      1978 GS750
                      1979 GS750 chop
                      1979 GS550
                      2003 GSF1200 K3 Bandit
                      2000 Enfield Bullet 500
                      1992 XV750 Virago
                      2016 Harley 883 Iron

                      Comment

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