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Shimming valves on GS750

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    Shimming valves on GS750

    My GS750 is starting to sound a bit tappety, so thought I`d check out the valve clearances. Unfortunately, my Haynes manual had a run in with an oil tray a couple of weeks ago, and the page I want for the settings is no longer readable !. I seem to recall that the clearance for both inlet and exhaust was 0.030mm-0.080mm, but am not certain. The bike is a 1979 GS750, unsure which model though. Anyway, if anyone can tell me the settings that would be great. Also, any tips for depressing the valves to get the shims out. I have the tool for holding the buckets down, and in the past have used a screwdriver under the cams to lever them, but its a bit tricky on the valves for pots 2 & 3, and I worry about catching the cam lobes and damaging them. Just wondered if there is a special tool for this.
    "Betsy" 1978 CX500 ratbike
    1978 GS750
    1979 GS750 chop
    1979 GS550
    2003 GSF1200 K3 Bandit
    2000 Enfield Bullet 500
    1992 XV750 Virago
    2016 Harley 883 Iron

    #2
    Your shim clearance figures are corrrect. You can buy the suzuki shim changing tool from places like sales@z1enterprises.com or through any suzuki agent. They cost around US$25-$30 and are well worth the investment.
    :) The road to hell is paved with good intentions......................................

    GS 850GN JE 894 10.5-1 pistons, Barnett Clutch, C-W 4-1, B-B MPD Ignition, Progressive suspension, Sport Demons. Sold
    GS 850GT JE 1023 11-1 pistons. Sold
    GS1150ES3 stock, V&H 4-1. Sold
    GS1100GD, future resto project. Sold

    http://i155.photobucket.com/albums/s...s/P1000001.jpg
    http://i155.photobucket.com/albums/s...s/P1000581.jpg

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      #3
      Agreed. The shim tool makes the whole thing a breeze. Got mine for under $20 on fleaBay.

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        #4
        Your assumption seems to be that as the valves wear, they get "looser". Its actually the opposite. The more they wear the "tighter" they get. A little noise is probably better than none.

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