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Help removing stuck clutch cover '82 GS850
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aedi006
Help removing stuck clutch cover '82 GS850
I am in the middle of trying to replace my clutch springs and cannot get the @%#^&&$ing cover off the clutch assembly. I have loosened the 10 bolts holding the cover on and can get a little gap on the bottom of the cover, but it seems like there is an extra bolt in the top keeping it on. I also used the clutch lever arm (rotate as per the clymer manual) but no go. Any ideas...........?
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Forum LongTimerGSResource Superstar
Past Site Supporter- Oct 2006
- 13994
- London, UK to Redondo Beach, California
Tw*t it
I tapped mine with a lump of wood with a lump hammer behind it & it came off soon enough...
It breaks the seal. Rotating the clutch lever didin't work for me either.
Dan1980 GS1000G - Sold
1978 GS1000E - Finished!
1980 GS550E - Fixed & given to a friend
1983 GS750ES Special - Sold
2009 KLR 650 - Sold - gone to TX!
1982 GS1100G - Rebuilt and finished. - Sold
2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!
www.parasiticsanalytics.com
TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/
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aedi006
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aedi006
I've been beating on the case for 20 min now, the bottom sounds loose, but not the top. I cannot find a "good" place to beat on the top of the case. I was thinking of getting a heat gun from work, maybe that could help the seal break (heat + thermal expansion). Any thoughts?
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tconroy
take your oil filler cap off and stick your fingers in there than hit all around the top while pulling outward on the cover.That's how I got mine off.Take all your bolts out first and lay them on a piece of cardboard in the order they came out .I drew the cover on the cardboard cause the bolts are different lengths.
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bradleymaynar
Just by going from your pic and a fiche pic. I'd suggest removing the clutch linkage. It might be that the cover needs to be lifted off the clutch spindle.
Brad bt
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