Clutch adjustment question

[ShirleySerious]

I'm having a little issue with the clutch lever on my 78 GS550E. The clutch is fine and doesn't slip or anything, but the lever is another story. As it is right now, the clutch doesn't engage until the lever is more than 3/4 of the way forward. There really isn't much of a friction zone, so it's basically on or off. Basically it feels a little loose.

Would tightening the lever adjuster make a difference, or should I tighten the nut where the cable meets the transmission? I know something's up because on my friends' bikes, the clutch lever is really tight and fluid.

[Suzuki mad]

The lever end on the handlebars should have about 2mm of play or enough for the lever to rattle in the holder.

If this is not the case you can use the handle bar adjuster to do this. If there is too much then you need to use the clutch case end, but remember to loosen off the handle bar end first.

Suzuki mad

1981 GS1000ET
1983 GS(X)1100ESD
2002 GSF1200K1

[ShirleySerious]

I tried every combination I could and it's still pretty loose. How far out should I have the adjustment screw on the lever and the case?

[bradleymaynar]

Have you checked to be sure the cable isn't fraying. An early indication of your cable letting go is a noticeable "snap" when you pull in the clutch. If that's the case replace it with an OEM cable. It's a couple bucks more than aftermarket, but is worth it.

Brad bt

[ShirleySerious]

Have you checked to be sure the cable isn't fraying. An early indication of your cable letting go is a noticeable "snap" when you pull in the clutch. If that's the case replace it with an OEM cable. It's a couple bucks more than aftermarket, but is worth it.

Brad bt

Pulling it in or letting it go? I can't say I've heard any snapping or any similar sounds.

[bradleymaynar]

Pulling it in or letting it go? I can't say I've heard any snapping or any similar sounds.

Pulling it in. And it wouldn't be an audible sound. More of a feel. The way it was for my 750 was that the clutch would feel "jerky" as I pulled it in. Fortunately I checked the connection at the handle before it broke. I only had 2 strands left. Unfortunately I cheapied on the first replacement and in less than 3 months it broke.

I don't know if the cables can stretch over time, but that may be a possibility too. I'd say just replace it anyway. That way you can narrow it done to something else if it doesn't fix the problem.

Brad bt

[ShirleySerious]

You have any idea where I can get one? I tried bikebandit, but I couldn't find a part #.

[bradleymaynar]

Try mrcycles.com. The fiche you want is found under "Handlebar/Front Fender".

Brad bt