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Stripped handlebar switch

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    Stripped handlebar switch

    After all of the posts I've read about faulty/dirty/corroded/etc. switches on this forum, I wasn't expecting this problem from my right handlebar switch.

    Someone tightened the thing too tight and the plastic post that holds the "nut" on the inside cracked all the way down, allowing the "nut" to come out when you attempt to tighten it. With the way it's tucked down in there, it's nearly impossible to get any kind of clamp around it. I can lightly tap the nut back in with a hammer, but when I try to tighten it up it slips out. Now the switch/throttle assembly rotates on the handlebar no matter how tight I get the screws. The switches and wiring are perfect.

    So, anyone got an idea of how to fix this? I seriously doubt that glue or epoxy would hold it, but I could be wrong. How about modeling glue? Isn't that designed to "melt" the plastic together? Anyone got a set of switches they'd let me have cheap? The switches don't even have to work, I just need the housing.

    #2
    Those things are all over fleabay.
    Here
    1983 GS 1100E w/ 1230 kit, .340 lift Web Cams, Ape heavy duty valve springs, 83 1100 head with 1.5mm oversized SS intake valves, 1150 crank, Vance and Hines 1150 SuperHub, Star Racing high volume oil pump gears, 36mm carebs Dynojet stage 3 jet kit, Posplayr's SSPB, Progressive rear shocks and fork springs, Dyna 2000, Dynatek green coils and Vance & Hines 4-1 exhaust.
    1985 GS1150ES stock with 85 Red E bodywork.

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      #3
      Originally posted by chef1366 View Post
      Those things are all over fleabay.
      Here
      Thats quick and painless but if you wanted to play doctor I bet you could rebuild that screw housing with a two part epoxy.
      82 1100 EZ (red)

      "You co-opting words of KV only thickens the scent of your BS. A thief and a putter-on of airs most foul. " JEEPRUSTY

      Comment


        #4
        Epoxy might hold it. A "melt" as you call it or "Solvent Weld" as others might say would be better. What kind of glue to use is the question. PVC is very likely useless. I've used the cement for ABS pipe on the side covers and it works great. Don't know about the switch plastic. Acetone will dissolve almost any manmade plastic. Thet might work. LOL!!!

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          #5
          Originally posted by bonanzadave View Post
          Thats quick and painless but if you wanted to play doctor I bet you could rebuild that screw housing with a two part epoxy.
          I like quick and painless. I hope I die that way.\\/
          1983 GS 1100E w/ 1230 kit, .340 lift Web Cams, Ape heavy duty valve springs, 83 1100 head with 1.5mm oversized SS intake valves, 1150 crank, Vance and Hines 1150 SuperHub, Star Racing high volume oil pump gears, 36mm carebs Dynojet stage 3 jet kit, Posplayr's SSPB, Progressive rear shocks and fork springs, Dyna 2000, Dynatek green coils and Vance & Hines 4-1 exhaust.
          1985 GS1150ES stock with 85 Red E bodywork.

          Comment

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