idling on choke

[catbed]

my carbs are not very clean, but the passages are open.


just re-cleaned them. will post tomorrow when i get a chance to start the bike.


stripped 3 of the pilot jets including one i couldnt get out.

time to look for some new ones.

[salty_monk]

You could try running some seafoam through it... it wouldn't hurt. Found some at Kragen today.

Dan

[Matchless]

Hi, if you have not removed the pilot screws and the pilot jet (Under that rubber plug) and pushed carb cleaner through the passages and cleaned the pilot jet while out, your idling circuit may still be blocked.
It took me three try's initially before I found a small bit of loose gunk inside the pilot jet that was laying down and flipping up at times, I had to break it up with a copper wire and then it only came out when the carb cleaner was put to it.
On the CV's there you have an Air Pilot Jet with a biggish hole on the side of the airbox side. Then a Pilot Jet with a very small hole (see BassCliffs picture) quite deep in a tube under a rubber plug hanging down into the float bowl. The very thin brass tube is the fuel pickup to the choke or starter circuit. The idle circuit then has 3 very small holes close to the top lip of the butterfly on the engine side. One of these are adjustable with a Pilot Idling Screw that has a very small o-ring and washer and a spring around it and a very important and thin tapered tip. If someone has sprayed carb cleaner or some other rubber unfriendly substance on this tiny rubber o-ring it may have disintegrated already
The tapered tip of these Pilot Screws are known to become stuck and even break off, meaning that the adjustable hole for the idle mixture is then completely blocked. I personally have never encountered one so I am not sure if it is due to corrosion, such as water of a cleaning chemical getting past the threads or just ham fisted tightening. As a precaution I put a small amount of waterproof grease on the very fine threads of the pilot screw after cleaning and replacing the o-ring
You must remove those Pilot screws and make sure the idle feeding holes are open and that the Pilot screws are in good working condition and that an air fuel mixture can reach these holes via the Air Pilot jet and Pilot jet and that the Pilot screw can adjust this mixture.
You will have to check this on each carb and it cannot be done if the factory caps are in place, you will have to remove those.
There are some other ways of cleaning a carb in situ, but on a 4 -rack, rather remove, strip them down completely (this means that every rubber and other component and jet must be removed, clean each component meticulously, initially with clean fuel, then by spraying carb cleaner through all orifices not just into it, but it should shoot out the other side, as well as high pressure air. This is stage one. Now you can even boil the carb in clean boiling water with a bit of lemon juice for flavor (read that thread)!
Use this opportunity to check all the components for wear, diagrams rubber, needle slides, needle & seat.
Definitely replace all o-rings, especially if they are out of shape or brittle.
now reassemble carefully and make sure that your idle screw is backed out about 1 and a half to 2 turns. Give attention to the float height as well as this is a VERY important adjustment. Also if a PO has messed around with the carbs you may want to bench sync the throttle openings before hanging the rack.
Then finally if you really want to do yourself a favour replace al the japanese crosshead screws with metric allen stainless steel ones. the removel and stripping really becomes a breeze as you use T handle allen key wrenches.
I hope this motivates you enough to pull them apart completely. I was also daunted by this the first time. Print the guides that are available on the forum if you are wary of doing this, but believe me there is no shortcut, it sometimes is just luck if limited cleaning sorts a problem.

[catbed]

does it help if i say the throttle makes it die?

or does it still mean those darn pilot screws. where does the gas go from the pilot screw?

[catbed]

it idles on numbers 3 and 4 but 1 and 2 are warm. i fiddled with the mixture screws and now it idles without choke. but, same as before still dies when i touch the throttle. this is getting really frustrating. i am ordering new pilot jets and new main jets. i think i may dip the carb to clean it and get new o-rings. any ideas before i do that?

[robertbarr]

Note: It seems that Mr. robertbarr's website is not working at the moment.
BassCliff

Wow, I'm glad you pointed that out! It will be dead for a few days -- hopefully back online by Tuesday. Meanwhile, anyone who needs to contact me can just PM here.

Thanks. BC.

[BassCliff]

Department of Redundancy Department

Mr. catbed,

I'm sorry you are still having troubles.

I don't mean to be redundant but here's and idea and here's another idea. Sometimes you can't just fiddle with it. You must fix it right.

Thank you for your indulgence,

BassCliff

[catbed]

i turned to mixture screws to 1.5 turns out and the 3 and 4 still fire but 1 and 2 still dont. i can rev it up to 3.5k, then i goes down to 2.5k, then surges to 5k. i have run out of ideas because i cleaned the carbs again i got new spark plugs. still sporatic firing on 1 and 2 because the pipes are warm. could it be the valves?

[psyguy]

if you're sure the carbs are ok, i'd check the compression.
that should give you some idea on the valves - especially if you get much lower readings on the two cylinders that are not fireing (and provided this is not due to the bad rings)
do i remember correctly you said the cables and plug caps are ok too, and there's good spark all round?

[catbed]

the plugs and caps are ok and i have sparks all around.
im goin to take it to my dads friend whos a mechanic this weekends and see if he knows anything about it.

[bwringer]

It still really sounds like you have intake air leaks, likely several of them, and from the scanty information you've provided, you still have not addressed these problems.

Make sure the intake boots are in perfect shape and the o-rings are good.

Make sure the side covers on the airbox are sealed with weatherstripping foam.

Make sure the top of the air filter is sealed against the top of the airbox (put weatherstripping on the top of the air filter).

There are no shortcuts -- until these problems are addressed, you're only doing potential harm by pointlessly revving the bike in the garage.

It's also utterly certain that you need to disassemble the carbs completely, clean thoroughly, and reassemble (see the carb cleaning series for complete clear instructions). Again, there are no shortcuts, but it ain't that hard, either. Sea Foam won't do a damn thing to clean out clogged idle passages, but at least it won't hurt anything either. Spritzing can after can of carb cleaner will only damage the rubber parts of your carbs. The carb diaphragms are over $100 each, so it's well worth paying attention to what you're doing with checmicals.

Look at it this way: you have to undo 24 years of deterioration and neglect. Once that's done, you'll have an incredible bike and you'll have learned a lot.

Basscliff has compiled and laid out the steps you need to take quite clearly above. Why aren't you willing to take the advice?

[catbed]

on the cylinder that doesnt fire, the spark plug is completely clean and shiny, no black, but is wet with fuel. 3 and 4 spark plugs are black with tan electrode and number 1 is black and wet. number 1 fires on choke. i am going to check the valves now that i am on holiday break. could there be an ignition problem too?

[TheCafeKid]

Well, if there's an ignition problem, it's more likely the wires or plugs themselves. With 3 and 4 firing, that shows the coils arent bad, because your cylinders fire 1-4 at the same time, and 2-3 at the same time. A coil will not go half out. I would for sure start with the valves, but check the wires, and wire caps, see if you're getting spark from them. The caps are fairly common to have problems from as they age, and a cracked or broken wire could be the fault as well. Try swapping the plugs around also to see if the problem follows the plug, as it is not unheard of for the plug to be bad, although in this case it sounds as if your 1 cylinder may be having a bit of a problem as well, and its doubtfull that 2 plugs could be bad, but certainly possible. Try moving your four wire to the one cylinder, 1 wire to the four, and swap the two and three as well, just to see what happens. Also, check your battery. It may be low enough not to supply ample juice to the coils durring thier firing cycle. Let us know whats goin on! Hope any of this helps

TCK

[catbed]

took two intake boots off. one from number4 and one from number 1. #4 intake boot o-ring was a smidgen wet and #1 was almost all wet. also on number 1, i saw brown streaks on the engine. hoping that is the problem. ordered new o-ring and screws from robertbarr. fine by me is you ship them quickly (hint, hint):-D


also, spark plugs are new, so dont think there is a problem there.

will keep you posted

[TheCafeKid]

Your carbs if you are seeing wetness there sound like the pilot circuit is still plugged up, and perhaps your float levels are off, drowning those two cylinders in gas. Does your oil smell of gas? Good idea replaceing the rings, probably needed them anyway, but since you have the carbs off, id check those pilot circuit jets again, as well as your float level measurments. they ALL have to be the same, not just close. Motorcycle carbs are VERY intollerant of misadjustment and dirt,grime. As stated above, IF these things are not taken into account, you will spend the rest of eternity looking for your problem(s).

Not to be redundant, but, these things MUST be taken care of FIRST

Valve clearances in spec
Carbs clean, float levels in spec
All intake and airbox leaks eliminated.

If you dont take care of these things, you WILL go insane trying to make the bike run right. These things are not as daunting as they may sound, and ALL the info you need on doing them is right here at your finger tips.

Good luck, keep us informed.