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Rear Brake Pad Replacement-A Pictorial Guide

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    Rear Brake Pad Replacement-A Pictorial Guide

    Greetings to my GS friends,

    I know it seems a rather simple exercise, but I documented my recent rear brake pad replacement and created another guide to familiarize those who are new to wrenching on these classic bikes. I also added a manual for the Mikuni BS32SS carburetors for your downloading and saving pleasure.

    As always, please feel free to check the guide for any glaring or dangerous errors so that I won't kill anybody while trying to help them. 8-[

    Click here to go to my little BikeCliff website.

    Thank you for your indulgence,

    BassCliff

    #2
    A very nicely put together pictorial - even my wife could follow this I think!

    It just might be worth adding that as you put the new pads in and have to squeeze back the pistons to do so, you run the risk of the master cylinder over flowing with brake fluid. It shouldn't happen if the cylinder hasn't been over filled but always worth checking as there's no surer way to ruin any paintwork.
    79 GS1000S
    79 GS1000S (another one)
    80 GSX750
    80 GS550
    80 CB650 cafe racer
    75 PC50 - the one with OHV and pedals...
    75 TS100 - being ridden (suicidally) by my father

    Comment


      #3
      Another pair of eyes

      Mr. hampshirehog,

      Ah yes! I knew that brake fluid eats paint and should mention it. I'll put that in my next edit. Thanks!

      Thank you for your indulgence,

      BassCliff

      Comment


        #4
        Originally posted by BassCliff View Post
        Mr. hampshirehog,

        Ah yes! I knew that brake fluid eats paint and should mention it. I'll put that in my next edit. Thanks!

        Thank you for your indulgence,

        BassCliff
        Not only does it eat paint, but grease and grime also. Great for cleaning hands as long as you follow up with some liquid soap.

        Comment


          #5
          You might also mention there is a break-in procedure for new pads. Slightly different procedure for each brand pads but basically get the pads hot by dragging the brake lightly for a few seconds, then hitting the brake fairly hard from about 50 or 60 mph down to about 10-20 mph, repeated several times. There is a lot of technical stuff going on about transferring a layer of pad material onto the disk, heat treating the friction material, etc. Makes the brakes last much longer and stop much better, keeps the brakes from getting that pulsating feeling we associate with "warped" rotors.
          Read the directions with the brake pads you buy.
          Especially important with car brakes too.

          This article is about car brakes, but the same is true for bikes...
          Last edited by tkent02; 01-18-2008, 01:56 PM.
          http://img.photobucket.com/albums/v5...tatesMap-1.jpg

          Life is too short to ride an L.

          Comment


            #6
            More good stuff

            Originally posted by tkent02 View Post
            You might also mention there is a break-in procedure for new pads. Slightly different procedure for each brand pads but basically get the pads hot by dragging the brake lightly for a few seconds, then hitting the brake fairly hard from about 50 or 60 mph down to about 10-20 mph, repeated several times. There is a lot of technical stuff going on about transferring a layer of pad material onto the disk, heat treating the friction material, etc. Makes the brakes last much longer and stop much better, keeps the brakes from getting that pulsating feeling we associate with "warped" rotors.
            Read the directions with the brake pads you buy.
            Especially important with car brakes too.

            This article is about car brakes, but the same is true for bikes...
            http://www.stoptech.com/tech_info/wp...rakedisk.shtml
            Mr. tkent02,

            Thank you for this information. I will certainly give this procedure a try on my new pads and add this as an addendum in my next edit. This is good stuff. Thanks for helping to teach this young grasshopper.

            Thank you for your indulgence,

            BassCliff

            Comment


              #7
              Mr BassCliff,
              Thanks for the pictorial. This is one of my pending jobs that I have been putting off, but it seems so easy now that the biggest job is just buying the new pads!

              Comment


                #8
                Another great tutorial Basscliff, thanks!

                I got a set of new pads from the PO with my bike and now I know what to do with them.

                :-D

                Cheers

                Comment


                  #9
                  Exactly what he said .. except I have ordered them already

                  Thanks BassCliff for all your helpful contributions.

                  Mike

                  Originally posted by Matchless View Post
                  Mr BassCliff,
                  Thanks for the pictorial. This is one of my pending jobs that I have been putting off, but it seems so easy now that the biggest job is just buying the new pads!

                  Comment


                    #10
                    Be careful pulling out the pins or the hold down springs go a-flying.
                    Don't ask me how I know. I spent a good couple of hours looking for them.
                    1983 GS 1100E w/ 1230 kit, .340 lift Web Cams, Ape heavy duty valve springs, 83 1100 head with 1.5mm oversized SS intake valves, 1150 crank, Vance and Hines 1150 SuperHub, Star Racing high volume oil pump gears, 36mm carebs Dynojet stage 3 jet kit, Posplayr's SSPB, Progressive rear shocks and fork springs, Dyna 2000, Dynatek green coils and Vance & Hines 4-1 exhaust.
                    1985 GS1150ES stock with 85 Red E bodywork.

                    Comment


                      #11
                      This is a general guideline to familiarize you with the procedure and is
                      not meant to replace a Clymer, Haynes or Suzuki Shop Manual.
                      Man you should write your own service manual, screw those other guys. Too bad "Cliff Notes" is already taken...

                      Thanks for these guides. I have the '80 GS850 and it's very helpful. The closest I've ever come to changing my own oil is handing the guy at JiffyLube my Visa card. It was a piece of cake after reading your guide, though. Keep up the good work, you're gaining a fan club.

                      -Brandon

                      Comment


                        #12
                        Teamwork!

                        Originally posted by BassCliff View Post
                        Greetings to my GS friends,

                        I know it seems a rather simple exercise, but I documented my recent rear brake pad replacement and created another guide to familiarize those who are new to wrenching on these classic bikes. I also added a manual for the Mikuni BS32SS carburetors for your downloading and saving pleasure.

                        As always, please feel free to check the guide for any glaring or dangerous errors so that I won't kill anybody while trying to help them. 8-[

                        Click here to go to my little BikeCliff website.

                        Thank you for your indulgence,

                        BassCliff
                        I wanted to thank Ms. SqDancerLynn1, Mr. tkent02, Mr. hampshirehog, Mr. chef1366, and Mr. Steve for sharing their wisdom and expertise. I have added an addendum with all of your suggestions to make the pictorial guide a little more complete.

                        I'm thinking I'll take it apart again just so that I can do a better job this time. :-D

                        Thank you for your indulgence,

                        BassCliff
                        Last edited by Guest; 01-21-2008, 12:39 AM.

                        Comment


                          #13
                          Originally posted by BassCliff View Post
                          I'm thinking I'll take it apart again just so that I can do a better job this time. :-D
                          Ladies and gentlemen, this is either a masochist or a seriously dedicated wrench monkey (with a camera). :shock:

                          THANKS, BASS CLIFF. \\/


                          .
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                          hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
                          #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
                          #2 son: 1980 GS1000G
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