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    Lite Hone?

    I am in the process of rebuilding my 550 (leaky base gasket) any ways was just wondering if i could do a lite hone job on the cylinders and use the existing rings? one of the cylinder walls has a very light vertical scrach and i wanted to see if i could remove it. I looked at the piston/rings from that cylinder and the rings looked ok nothing chewed up or gauged.

    On a side note any tips on how to polish piston crowns and combustion chamber? Not going to do any porting was hoping to polish to keep the carbon down. What kind of stuff do I need to get from Harbor Freight?
    78 GS1000 Yosh replica racer project
    82 Kat 1000 Project
    05 CRF450x
    10 990 ADV-R The big dirt bike

    P.S I don't check PM to often, email me if you need me.

    #2
    No value in polishing pistons or chambers - carbon will stick either way. Couldn't hurt to knock down any sharp edges but that's about it.

    It's not advisable to hone if using old rings either. The parts are already mated to one another and honing will disturb the relationship between the parts.

    Not sure how much new rings cost but I'd get them, along with a hone job, if they are not too much money.
    Last edited by Nessism; 01-27-2008, 11:10 PM.
    Ed

    To measure is to know.

    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

    KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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      #3
      I've used a flex-hone to lightly freshen bores a couple of times with excellent results. About 10 seconds per cylinder with a cordless drill does it. Keep the drill moving up and down for that lovely cross-hatch pattern.

      However, I've always replaced the rings. Rings are only about $20 a set, so it's less trouble to scare up an extra $80 than to risk needing to re-do the whole thing.

      I would only consider re-using rings if they were replaced very recently.
      1983 GS850G, Cosmos Blue.
      2005 KLR685, Aztec Pink - Turd II.3, the ReReReTurdening
      2015 Yamaha FJ-09, Magma Red Power Corrupts...
      Eat more venison.

      Please provide details. The GSR Hive Mind is nearly omniscient, but not yet clairvoyant.

      Celeriter equita, converteque saepe.

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        #4
        Check you end ring gap before and after.
        You may need a bore job.
        Just don't overdo it with the honing , or you will need a bore job
        1978 GS 1000 (since new)
        1979 GS 1000 (The Fridge, superbike replica project)
        1978 GS 1000 (parts)
        1981 GS 850 (anyone want a project?)
        1981 GPZ 550 (backroad screamer)
        1970 450 Mk IIID (THUMP!)
        2007 DRz 400S
        1999 ATK 490ES
        1994 DR 350SES

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          #5
          To test the ring gap take the rings off the piston. Put each ring in the cylinder it came out of and push it in straight with the piston. Measure the gap at the break in the ring. Check your manual for specs.
          1983 GS 1100E w/ 1230 kit, .340 lift Web Cams, Ape heavy duty valve springs, 83 1100 head with 1.5mm oversized SS intake valves, 1150 crank, Vance and Hines 1150 SuperHub, Star Racing high volume oil pump gears, 36mm carebs Dynojet stage 3 jet kit, Posplayr's SSPB, Progressive rear shocks and fork springs, Dyna 2000, Dynatek green coils and Vance & Hines 4-1 exhaust.
          1985 GS1150ES stock with 85 Red E bodywork.

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