HIGH SPEED JETTING
High speed performance (50 MPH and up) is controlled by the main jets. To make sure you have the right main jets, take your bike out to an open highway where YOU can safely (and legally) open the throttle ALL the way in fourth or top gear. Roll that baby full open and let the bike get to top speed. Again, do this only if you are experienced and comfortable running at top speed, and you are not in danger of injuring yourself or someone else.
Your carburetor needle controls mid-range performance. The needle tapers down to a point that fits into the main jet. The needle is lifted upward (along with the slide) by the carb diaphragm as the air flow increases through the carb. As the needle moves upward it is withdrawn from the main jet, allowing more fuel to mix with the increased air volume.
All that is needed to modify mid-range performance is to place (or remove) one or more small, thin washers between the diaphragm and the head of the carb needle where it's held in the diaphragm. Adding washers effectively RAISES the tapered needle further out of the main jet at all engine rpms and allows more fuel to mix with air to create a richer mix. Removing a washer effectively leans out the air-fuel mix.
There's usually no need to replace the stock needles since they have proven over time to provide good performance and good gas mileage. If you do use a third party needle for increased performance, then anticipate lower gas mileage (in the 28-32 MPG range, versus the 36-42 mpg you can get with stock needles).
Mid-range tuning is accomplished mainly by how the bike performance feels to you. If there's a smooth increase in power as you roll the throttle, then you're there. If there's a slow response or there's no power, then the mix may be too LEAN and you may need to add one or more washers to richen the mix. If the bike accelerate with power, but feels rough, you may be too RICH and need to remove one or more washers to lean out the mix. Now take the bike out for a test spin.
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