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Calling all techs! New Engine Break In - How to?

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    Calling all techs! New Engine Break In - How to?

    I've always taken owners manuals at their word - take it easy until [x] number of miles. Recently, I've come across a completely contrary concept:
    Example1: http://www.calsci.com/motorcycleinfo/NewBike.html
    Example2: http://www.mototuneusa.com/break_in_secrets.htm
    Example3: http://www.dansmc.com/engine_breakin.htm

    According to the above, it's the first 20-50 miles that sets the scene for the life of the engine, so you pretty much have to commit one way or another as your driving out of the dealer.

    So, what is your opinion on the matter? Baby it like per the manufacturer, Run it hard per the "new" technique or something in between?

    I'm looking forward to the exchange of ideas on this from the collective expertise of TheGSResources. Thanks!

    #2
    The first startup I let it run on choke or over 2000 RPMs for a good five minutes to get the rings to seat. Then I just ride it. Around 500 miles retourque the head, check valve clearance, change oil and filter.
    1983 GS 1100E w/ 1230 kit, .340 lift Web Cams, Ape heavy duty valve springs, 83 1100 head with 1.5mm oversized SS intake valves, 1150 crank, Vance and Hines 1150 SuperHub, Star Racing high volume oil pump gears, 36mm carebs Dynojet stage 3 jet kit, Posplayr's SSPB, Progressive rear shocks and fork springs, Dyna 2000, Dynatek green coils and Vance & Hines 4-1 exhaust.
    1985 GS1150ES stock with 85 Red E bodywork.

    Comment


      #3
      EXACTLY what chef said and I might suggest an additional oil change at the 1000 mile mark, then run it.

      Comment


        #4
        Lots of throttle, no steady speeds, lots more throttle. All three of these guys you mentioned are on the same page with me.
        http://img.photobucket.com/albums/v5...tatesMap-1.jpg

        Life is too short to ride an L.

        Comment


          #5
          to describe sounds in words:

          WAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAuhhhhh hhhhhhhhhhhhhhhhhhhhhh
          WAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAuhhhhh hhhhhhhhhhhhhhhhhhhhhh
          WAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAuhhhhh hhhhhhhhhhhhhhhhhhhhhh
          WAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAuhhhhh hhhhhhhhhhhhhhhhhhhhhh
          WAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAuhhhhh hhhhhhhhhhhhhhhhhhhhhh
          WAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAuhhhhh hhhhhhhhhhhhhhhhhhhhhh
          WAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAuhhhhh hhhhhhhhhhhhhhhhhhhhhh
          WAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAuhhhhh hhhhhhhhhhhhhhhhhhhhhh
          WAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAuhhhhh hhhhhhhhhhhhhhhhhhhhhh
          WAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAuhhhhh hhhhhhhhhhhhhhhhhhhhhh
          WAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAuhhhhh hhhhhhhhhhhhhhhhhhhhhh
          WAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAuhhhhh hhhhhhhhhhhhhhhhhhhhhh

          no constant throttle position for the first 20 miles. load the rings with hard WOT runs and let it slow down in gear. this puts load on the rings in acceleration and deceleration. just like mototuneusa says.

          Comment


            #6
            If I might modify this sound in words, I prefer this:

            WAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAuhhhhhhhhhhhhhhhh hhhhh
            WAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAuhhhhh hhhhhhhhhhhhhhhhhhhhhh
            WAAAAAAAAAAAAAAAAAAAAAAuhhhhhhhhhhhhhhhhhhh
            WAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAuhhhhh hhhhhhhhhhh
            WAAAAAAAAAAAAuhhhhhhhhhhhhhhhh
            WAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA Auhhhhhhhhhhhhhhhhhhhhhhhhhhh
            WAAAAAAAAAAAAAAAAAAAAAAuhhhhhhhhhhhhh
            WAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAuhhhhhhhhhhhh hhhhhhhhhhhhhhh
            WAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA AAuhhhhhhhhhhhhhhhhhhhhhhhhhhh
            WAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAuhhhhh hhhhhhhhhhhhhhhhhhhhhh
            WAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAuhhhhhhhhhhhhh
            WAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAuhhhhh hhhhhhhhhhhhhhhhhhhhhh

            Notice there are no wwwww, aaaaaaaaaa or other half way in between notes.
            http://img.photobucket.com/albums/v5...tatesMap-1.jpg

            Life is too short to ride an L.

            Comment


              #7
              Now here is a thread that could use a little more cowbell! :-D

              I suggest the 2000 RPM only to reach the operation temps...then get on it! And no long straight stretches. :?

              Comment


                #8
                Originally posted by chef1366 View Post
                The first startup I let it run on choke or over 2000 RPMs for a good five minutes to get the rings to seat. Then I just ride it.
                And your last set of rings didn't seat, WHY?

                WWAAAAAAAAAAAAAAAAAAAAAAAHhhhhhhhhhhhhhhhhhhh.
                http://img.photobucket.com/albums/v5...tatesMap-1.jpg

                Life is too short to ride an L.

                Comment


                  #9
                  I'm a believer in loading the rings but don't go to WOT until the bike as 50-100 miles on it, and then only briefly. This technique is my gut instinct based on what I know about engines and is slightly non scientific.
                  Ed

                  To measure is to know.

                  Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                  Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                  Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                  KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                  Comment


                    #10
                    I've always had good luck letting it idle just long enough to warm up and then ride it like it has 40,000 miles on it. I try to avoid long stretches of one speed but I usually forget to do that after a few minutes anyway.

                    It's worked for me on everything from Nissan Sentras through Corvairs, Mopeds, go Kart engines, etc.

                    The only thing I will admit to is running a bigger main jet on 2-strokes than I normally would. Just big enough that it will 4-stroke on a long hard pull at moderate load.

                    On a four stroke I don't bother. The only thing I try to do is not let the engine idle too long after I start it up.

                    Comment


                      #11
                      Originally posted by MelodicMetalGod View Post
                      I've always taken owners manuals at their word - take it easy until [x] number of miles. Recently, I've come across a completely contrary concept:
                      Example1: http://www.calsci.com/motorcycleinfo/NewBike.html
                      Example2: http://www.mototuneusa.com/break_in_secrets.htm
                      Example3: http://www.dansmc.com/engine_breakin.htm
                      #2 all the way. I did this with my GSXR1K and it runs perfect, no oil use ever and all the power I could ever imagine needing or being able to use.

                      I rode the bike home from the dealer in moderate traffic, about 30km. Geared up completely and went out onto a local back road and did 6-7 3rd gear roll ons from low revs at full throttle. 1st 2 to 7500rpm, 2nd 2 to 9000rpm, last couple to 11500rpm or so (redline is 13500). Break in done.


                      Mark

                      Comment


                        #12
                        Originally posted by tkent02 View Post
                        And your last set of rings didn't seat, WHY?

                        WWAAAAAAAAAAAAAAAAAAAAAAAHhhhhhhhhhhhhhhhhhhh.
                        Two words
                        Ring Gap. Someone got real busy with the dremel.
                        If you think I ride my bike at an easy pace at any time you're wrong. \\/
                        Except when my wifes on the back SSSHHHHH!
                        Last edited by chef1366; 05-06-2008, 10:18 AM.
                        1983 GS 1100E w/ 1230 kit, .340 lift Web Cams, Ape heavy duty valve springs, 83 1100 head with 1.5mm oversized SS intake valves, 1150 crank, Vance and Hines 1150 SuperHub, Star Racing high volume oil pump gears, 36mm carebs Dynojet stage 3 jet kit, Posplayr's SSPB, Progressive rear shocks and fork springs, Dyna 2000, Dynatek green coils and Vance & Hines 4-1 exhaust.
                        1985 GS1150ES stock with 85 Red E bodywork.

                        Comment


                          #13
                          Originally posted by chef1366 View Post
                          Except when my wifes on the back SSSHHHHH!
                          Ain't that just the way it is, too.

                          I've never heard of anybody that actually worked on any kind of engine following the recommended guidelines for break-in.

                          For the most part, what kind of fun is it to have a new toy and not get to play with it?

                          Comment


                            #14
                            Originally posted by uudfourty View Post

                            I've never heard of anybody that actually worked on any kind of engine following the recommended guidelines for break-in.

                            For the most part, what kind of fun is it to have a new toy and not get to play with it?
                            So true, the factory break in is for people who don't know different.

                            It's no fun to have to wait and even less fun when you need to pull the head and re-ring a new engine because the rings failed to seat...

                            Although, I had second thoughts on the GSXR when I ran it up over 11K rpm in 3rd. That thing pulled through 200kmh the same way most bikes pull through 50kmh in 1st gear... Amazing, really.

                            Mark

                            Comment


                              #15
                              oh yea, i forgot to say to let it warm up completely. dont want to wreck it.

                              Comment

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