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    Extra Part?

    OK, so I'm finally doing my carb re-build to eliminate those as the cause of my power loss on cylinder 1. It was either this or start replacing valve oil seals, and this seems the easier job.

    So last night I got the carbs off the bike and got them seperated - no thanks to some semi-stripped phillips screws on the lower gang plate (note to self - stop by Ace Hardware on the way home).

    The extra part in question is a washer that stayed pinched between the spring-loaded brass plunger and the sync adjusting screw on the #3 carb throttle lever. Looks like the PO or someone used this washer as a shim (to get the sync right?), but I wanted to make sure it didn't belong there. It's only on one carb - if it weren't #3 I might not even have asked. I don't see it in any schematics or pics in the shop manual.

    I'm also open to any theories on what the person who did this was trying to accomplish - why a shim when there's an adjustment screw?

    I'll take a pic tonight if that'll help - didn't have the camera handy last night.

    #2
    I quess I'de need a picture for that one? Not sure without seeing the rack as to why it would be there.

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      #3
      Originally posted by Dave8338 View Post
      I quess I'de need a picture for that one? Not sure without seeing the rack as to why it would be there.
      Here's one. It's actually carb #2. Sorry about that.

      Comment


        #4
        Originally posted by Dave8338 View Post
        I quess I'de need a picture for that one? Not sure without seeing the rack as to why it would be there.
        So it was between #2 and #3.

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          #5
          Maybe they replaced the screw with one with a head that was too small & the spring was coming past the head....

          Maybe it's an aftermarket spring that's bigger diameter & going past the stock screw??

          I likely have a spare somewhere if you need one.

          Dan
          1980 GS1000G - Sold
          1978 GS1000E - Finished!
          1980 GS550E - Fixed & given to a friend
          1983 GS750ES Special - Sold
          2009 KLR 650 - Sold - gone to TX!
          1982 GS1100G - Rebuilt and finished. - Sold
          2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

          www.parasiticsanalytics.com

          TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

          Comment


            #6
            That's where the throttle plates hook together from the seperated carbs. Lose the washer and see if you can get a good bench sync.
            1983 GS 1100E w/ 1230 kit, .340 lift Web Cams, Ape heavy duty valve springs, 83 1100 head with 1.5mm oversized SS intake valves, 1150 crank, Vance and Hines 1150 SuperHub, Star Racing high volume oil pump gears, 36mm carebs Dynojet stage 3 jet kit, Posplayr's SSPB, Progressive rear shocks and fork springs, Dyna 2000, Dynatek green coils and Vance & Hines 4-1 exhaust.
            1985 GS1150ES stock with 85 Red E bodywork.

            Comment


              #7
              Originally posted by salty_monk View Post
              Maybe they replaced the screw with one with a head that was too small & the spring was coming past the head....

              Maybe it's an aftermarket spring that's bigger diameter & going past the stock screw??

              I likely have a spare somewhere if you need one.

              Dan
              I think the spring is just right - removing the washer doesn't look to effect it. I'll take a closer look at that, and if everything's in order...

              Originally posted by chef1366 View Post
              That's where the throttle plates hook together from the seperated carbs. Lose the washer and see if you can get a good bench sync.
              ...I'll do this.

              Thanks fellas!

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