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    Valve adjustment tool

    For the '82/83 GS1100's there was a special tool to use to adjust the tappet gaps.

    Does anyone have the spec for that tool to order from Suzuki?

    thanks

    #2
    You can order the tool or you can do what several of us have done with success. Use a folded zip-tie. The procedure is written up on BassCliff's website.
    Zip-tie method

    One tip that is not yet mentioned in the pictorial is to wrap some electrical tape around the folded zip-tie, just above the 45-degree bend. In the event of unforseeable circumstances (like the tip gets cut by the valve), this helps keep the pieces together.

    .
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    mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
    hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
    #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
    #2 son: 1980 GS1000G
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    Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
    (Click on my username in the upper-left corner for e-mail info.)

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      #3
      Hi Mr. Mercaholic,

      Forgive my ignorance. Do you need the 8-valve tool or the 16-valve tools?

      8-valve tool:


      Click the picture to go to Z1 website. Many folks have made their own 16-valve tool. Visit my website for Mr. basic's very informative guide.


      Thank you for your indulgence,

      BassCliff
      Last edited by Guest; 06-13-2008, 12:59 PM.

      Comment


        #4
        I should have mentioned that it is the 16 valve motor I'm dealing with

        thanks for asking

        Comment


          #5
          Suzuki part number - Tappet adjust driver - 09917-14910

          $6.14 at Alpha Sports http://www.alpha-sports.com/suzuki_parts.htm

          $4.23 at Ron Ayers http://www.ronayers.com/

          $4.57 at Bike Bandit http://www.bikebandit.com/search-pro...sc=8&br=suzuki



          Hap

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            #6
            The Suzuki part # is 09917-14920.

            Stiksave

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              #7
              Tappet

              Originally posted by stiksave View Post
              The Suzuki part # is 09917-14920.

              Stiksave
              The one I bought was 09917-14910 (as mentioned by Hap) but the one you've listed is probably the same thing...(since the price is the same).
              1980 GS1100E....Number 15!

              Comment


                #8
                Or you can make one out of a wood screw and a piece of dowel.
                http://img.photobucket.com/albums/v5...tatesMap-1.jpg

                Life is too short to ride an L.

                Comment


                  #9
                  I have one for my GS...chopped off a portion of an old screwdriver, and it takes a No.1 or 2 square head wood screw to fit the adjuster (if you have a 16v TSCC motor, that is. Just drill a small pilot hoe the old screw driver hadle, and then drill the screw in place. VOILA...a $0.50 valve adjuster tool!
                  Mike

                  1982 GS1100EZ

                  Text messages with my youngest brother Daniel right after he was paralyzed:

                  Me: Hey Dan-O. Just wanted to say howdy & love ya!

                  Dan-O: Howdy and Love you too. Doing good, feeling good.

                  Me: Give 'em hell, Little Bro!

                  Dan-O: Roger that! :)

                  Comment


                    #10
                    Tappet tool

                    Buy the tool--I don't care what anyone says about how great the Ziptie method is--once you use the right tool for the job, nothing else comes close. You will get lots of use out of the purchased tool and it will pay for itself the one time you drop something in the engine!

                    Comment


                      #11
                      Originally posted by Hap Call View Post
                      Suzuki part number - Tappet adjust driver - 09917-14910

                      $6.14 at Alpha Sports http://www.alpha-sports.com/suzuki_parts.htm

                      $4.23 at Ron Ayers http://www.ronayers.com/

                      $4.57 at Bike Bandit http://www.bikebandit.com/search-pro...sc=8&br=suzuki



                      Hap
                      Bah, ordering it wasn't worth it in my case. I got mine at the local suzuki dealer for $4.57.

                      Comment


                        #12
                        Originally posted by cranemonkey View Post
                        Buy the tool--I don't care what anyone says about how great the Ziptie method is--once you use the right tool for the job, nothing else comes close. You will get lots of use out of the purchased tool and it will pay for itself the one time you drop something in the engine!
                        This is for the 16v bike. Completely different set up from the 8v...the 8v tool will do him NO good...lol. However, I do believe Z1 sells the tool required to adjust on the 16vs as well. I have not done a 16v adjustment yet, but will be doing TWO in the near future, so I will learn quickly what works and what doesnt...lol

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                          #13
                          A nine mm wrench and a small pair of pliers.
                          1983 GS 1100E w/ 1230 kit, .340 lift Web Cams, Ape heavy duty valve springs, 83 1100 head with 1.5mm oversized SS intake valves, 1150 crank, Vance and Hines 1150 SuperHub, Star Racing high volume oil pump gears, 36mm carebs Dynojet stage 3 jet kit, Posplayr's SSPB, Progressive rear shocks and fork springs, Dyna 2000, Dynatek green coils and Vance & Hines 4-1 exhaust.
                          1985 GS1150ES stock with 85 Red E bodywork.

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