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1980 GS450 Carb / Air Cleaner Issue

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    1980 GS450 Carb / Air Cleaner Issue

    Hey, I picked up a GS450 for my Dad for christmas. The bike was in really good condition except for some dirty carbs and a sluggish throttle response.

    I took the carbs apart and soaked them in Yamalube. That seemed to help throttle response drastically. Problem is i still have some mid range power issues. The bike runs fine with the throttle cracked open and runs ok with the throttle wide open but It bogs down at part throttle.

    I noticed while I was cleaning the carbs that there were some after market K&N filters on them. I also noticed that there are pressure or vacume advance slits on the intake side of the carb. If this is obstructed, even slightly would this cause part throttle problems?

    By the way, i shaved the rubber inside the K&N filters near those slits and It may have helped some. I'm not that familiar with this bike so I'm not really sure.

    If this wasnt enough detail please let me know. I'll be glad to provide more. Any help is appreciated. Thanks Billy

    #2
    I'm guessing the last owner put the pods on without rejetting the carbs.
    Check to see what jets it has, and what position the needle is in.. maybe raise the needles

    Comment


      #3
      Cool, I'll give that a shot.

      When I bought it the guy said he had tried to re jet the carbs but the bike didnt run well aftwards so he put the stock jets back. I dont really know whether they're stock or not. Or how to tell the difference.

      Thanks again. B

      Comment


        #4
        It'll need re-jetting / playing with the needles for sure. There's loads of info on here on how to do it (use the search feature) but if you get stuck ask the question and it'll get answered.
        I pulled this off the Carb Sticky (at the top of the technical section). Should help you id what your carbs would have been set at when they left the factory:

        US 450 models:
        Make: Mikuni
        Type: BS34SS
        Venturi Size: 34mm (1.34 in)
        ID number:
        ED: 44400
        LD, TXD, LF: 44460
        Other models: 44110
        Idle Speed:
        ED, LD, TXD: 1200 +- 50 RPM
        Other Models: 1200 +- 100 RPM
        Fuel Level:
        ED, LD, TXD, LF: 5.0+- 0.5 mm ( 0.20 +- 0.02 in)
        Other Models: 6.5 +- 0.5 mm (0.26 +- 0.02 in)
        Float Height:
        ED, LD, TXD, LF: 23.0 +- 1.0 mm (0.89 +- 0.04 in)
        Other Models: 22.4 +- 1.0 mm (0.88 +- 0.04 in)
        Main Jet:
        ED: 120
        Other Models: 115
        Main Air Jet:
        ED, LD, TXD, LF: 0.7
        Other Models: 0.6
        Jet Needle:
        ED: 5DX87
        LD, TXD, LF: 5CDT60
        Other Models: 4C2
        Needle Jet:
        ED, LD TXD, LF: 0-6 (O-6??)
        Other Models: Y-6
        Throttle Valve:
        LF: 95
        Other Models: N/A
        Pilot Jet:
        ED, LD, TXD, LF: 45
        Other Models: 17.5
        Bypass:
        ED, LD, TXD, LF: 1.0, 0.8, 0.9
        Other Models: 0.8
        Pilot Outlet:
        ED, LD, TXD, LF: 0.7
        Other Models: 1.1
        Float Valve Seat: 2.0
        Starter Jet:
        ED, LD, TXD, LF: 32.5
        Other Models: 30.0
        Pilot Screw Setting:
        ED, LD, TXD: Preset (2.0 turns out)
        Other models: Preset
        Pilot Air Jet:
        ED: 135
        LD, TXD: 145
        LF: N/A
        Other Models: 1.6
        __________________
        79 GS1000S
        79 GS1000S (another one)
        80 GSX750
        80 GS550
        80 CB650 cafe racer
        75 PC50 - the one with OHV and pedals...
        75 TS100 - being ridden (suicidally) by my father

        Comment


          #5
          Cool, Thanks for all the great info. I'm going to tear into it this weekend if it warms up a bit. Thanks again.

          Comment

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