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    Front Master Cylinder Upgrade?

    I have a 79 gs 850 with stock brakes. I my front master cylinder is leaky and the housing plastic is deteriorating. I would like to just replace the whole thing.

    I was recently informed by a motorcycle race mechanic that I could get a lot more stopping power out of my brakes if I got a new master cylinder with a smaller piston than what's on my stock setup. So my question is, what are some bikes out there whose master cylinder will give me more stopping power and where can I get one?

    As always and suggestions and comments are appreciated.

    #2
    Going with a smaller piston will give you more pressure for any given amount of hand effort, but the lever travel wil be greater which some people consider mushy. Guess you could offset that with teflon/stainless brake lines to some extent but clearly there is a trade off with going with a smaller master.

    Regarding piston size, the dual disc bikes have a 5/8" piston and the single disc masters are typically 14mm. You can get a brand new aftermarket 14mm piston master on ebay so you might want to check on that.
    Ed

    To measure is to know.

    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

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      #3
      Thanks Nessim,

      Does anyone know of any specific bike makes and models that fit into the 13-14mm master cylinder piston size range? I'm looking to get something as cheap as possible.

      Comment


        #4
        Originally posted by justanother54321 View Post
        Thanks Nessim,

        Does anyone know of any specific bike makes and models that fit into the 13-14mm master cylinder piston size range? I'm looking to get something as cheap as possible.
        Single disc GS bikes use a 14mm piston.
        Ed

        To measure is to know.

        Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

        Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

        Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

        KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

        Comment


          #5
          Go for a modern sportsbike master cylinder.... Most have the piston size stamped into the casting.

          You will ultimately get more power for given lever pressure with smaller piston but with more travel (make sure you don't run out of travel before you get good brakes...) 14mm piston has been used by a few & seems ok but in my opinion when I tried a couple of bikes it made no really noticeable difference to power, just made the lever "mushy".
          Going this route to upgrade you also have no more resistance to fade than you have at the moment - that's to say you can get more pressure which will work but only until they get hot enough to fade away.
          I use Twinpot Kawasaki calipers with the original or matching 5/8 piston. They work brilliantly in power & feel compared to the wooden feeling originals... Just my opinion again!

          Dan
          1980 GS1000G - Sold
          1978 GS1000E - Finished!
          1980 GS550E - Fixed & given to a friend
          1983 GS750ES Special - Sold
          2009 KLR 650 - Sold - gone to TX!
          1982 GS1100G - Rebuilt and finished. - Sold
          2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

          www.parasiticsanalytics.com

          TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

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