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Some kind of insert in exhaust bolt hole???

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    Some kind of insert in exhaust bolt hole???

    My GS450 was missing an exhaust bolt when I picked up. I have been working on getting the bike running and when I went to put in a replacement bolt it won't go it. I examined it a little further and there is an insert or something in the bolt hole. The insert does not have any threads so I don't really know why it is in there. The picture should give you a good idea what I am trying to explain.



    I was thinking about tapping it, but maybe someone has an idea what that insert is for. Any help or info on what I need to do to get this exhaust bolted back up would be very much appreciated. Help me get this bike back on the road!

    Thanks,
    Ryan

    #2
    Maybe the PO put it in the hole with the intention of tapping it then forgot to do it. You could try to tap it or just put a helicoil or threadsert (preferred) in there.

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      #3
      Since it's already drilled I just tap it.

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        #4
        Looks like someone drilled the screw but didn't finish the job.
        Ed

        To measure is to know.

        Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

        Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

        Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

        KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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          #5
          The insert looks like it is smaller than the stock M8 size, more like an M6. I just sized up the tap to the new hole. I guess I will tap it to the M6 or the largest that will work.

          I have never seen one of these before. Thanks everyone!

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            #6
            Yeah I agree....looks suspiciously like a drilled out bolt.

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