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carb kits for an 1985 gs550L

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    carb kits for an 1985 gs550L

    I am hoping to find a carb rebuild kit for my bike. It is the strange one with only 2 carbs. I have had a hard time locating a kit for it. Any and all help is appreciated.

    #2
    Originally posted by Tarsyn View Post
    I am hoping to find a carb rebuild kit for my bike. It is the strange one with only 2 carbs. I have had a hard time locating a kit for it. Any and all help is appreciated.
    Get new OEM float bowl gaskets from a local dealer or a place like Flatout:


    You need the (BS) CV carb o-rings kit from Robert Barr at:


    You should be able to re-use all the other stuff - jets & the like...

    Also get the intake boot o-rings from him as well (measure them & choose either the small ones or large ones, or just buy them both & save the hassle). Replace the phillip head screws holding the intake boots on with SS allen heads too.

    Robert may tell you he doesn't carry o-rings for your carbs, but I have used them on the same bike & they work fine - you will just have extra rings because those funky 2 barrels don't use the same number of o-rings as the other CV carbs...

    Make sure you completely disassemble the carbs & dip them to clean them thoughly - not doing this will just cause you pain & frustration & you will be doing it a second (or third) time if they are not clean.

    The guide to carb cleaning is here - not exactly your carbs, but you get the idea:


    Don't forget to adjust the valves as well - yours are easy with the 16V head (get a new valve cover gasket too)

    Welcome to the forum - good luck & keep us posted on your progress.
    Last edited by hikermikem; 05-30-2009, 02:33 PM.
    '85 GS550L - SOLD
    '85 GS550E - SOLD
    '82 GS650GL - SOLD
    '81 GS750L - SOLD
    '82 GS850GL - trusty steed
    '80 GS1100L - son's project bike
    '82 GS1100G - SOLD
    '81 GS1100E - Big Red (daily rider)

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      #3
      be carefull taking out the diaphram if you split one suzuki want $70+ very hard to source elsewhere..I bid on a ziplockbag full of 550 carb parts on ebay and luckedout for $15

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        #4
        Thanks for the info. I am working towards a carb rebuild on a 1983 GS550E with these unique twinned carbs and your information is very much appreciated.

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          #5
          Good info here, thank you very much. A quick question, IIRC someone mentioned some time ago that these engines run better with a slightly larger float bowl, achieved by slightly increasing the thickness of the float bowl gasket. Does anyone have any experience with that?

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            #6
            Originally posted by mostholycerebus View Post
            Good info here, thank you very much. A quick question, IIRC someone mentioned some time ago that these engines run better with a slightly larger float bowl, achieved by slightly increasing the thickness of the float bowl gasket. Does anyone have any experience with that?

            Do yourself a favor, restore the bike to STOCK and enjoy the fine work Suzuki did. Messing around with silly things like thicker gaskets is a recipe for heartbreak.
            Ed

            To measure is to know.

            Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

            Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

            Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

            KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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