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New wiseco head gasket leaks - Help!

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    New wiseco head gasket leaks - Help!

    Rebuilding top end on GS1100E. Head had valve guide,seals,and seating work done at a reputable machine shop and bored cylinder for 1166 cc. I assembled with wiseco pistons and gaskets. The gasket is a multi layer with no o'rings etc. Assembled and torqued everything carefully (obviously not careful enough) Started the motor, and almost right away had oil leaking badly along front of cylinder. I will start to work on it this weekend again although I was hoping to be riding. Any sugestions as to what to look for would be appreciated. Thanks by the way to BassCliff for your wecome .

    #2
    Unless the motor I am building is too big for it, I only use STOCK head & base gaskets. I use stock SUZUKI 1150 head gaskets & trim them to fit the bigger bores. Ray.

    Comment


      #3
      The head and cylinder need to have a good sealing surface or the gasket will not seal. MLS type gaskets seem to be particularly picky about this requirement. When you pull the head off take a close look at the sealing surfaces and check them for flatness and surface imperfections. MLS gaskets need a fine surface finish as well so that's another thing to look at, particularly if your parts have corrosion damage on them which is pretty common from what I've seen.
      Ed

      To measure is to know.

      Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

      Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

      Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

      KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

      Comment


        #4
        Are you sure there aren't separate O rings that came with the head gasket?
        1978 GS 1000 (since new)
        1979 GS 1000 (The Fridge, superbike replica project)
        1978 GS 1000 (parts)
        1981 GS 850 (anyone want a project?)
        1981 GPZ 550 (backroad screamer)
        1970 450 Mk IIID (THUMP!)
        2007 DRz 400S
        1999 ATK 490ES
        1994 DR 350SES

        Comment


          #5


          Pos's POS Wiesco MLS gasket




          Here is what it sounded like the first time it was started. Notice the oil leak that started soon after.

          Does this look familiar?

          1168 CC STARTUP VIDEO

          As Ray mentioned he has some "magic snippers" to modify a stock GS1150 gasket. Hey Ray how bout my gaskets?


          I copper coated the gasket below and it works fine without leaks.

          Comment


            #6
            Jim, I have NEVER liked those graphite gaskets but I'll bet the coppercoat helped in your case. Ray.

            Comment


              #7


              Big Jay from APE says it is very important to machine the head surfaces till they are sufficently "pretty".

              I think he is right my surfaces certainly were not very pretty

              Comment


                #8
                Originally posted by posplayr View Post
                http://www.thegsresources.com/_forum...0&postcount=12

                Big Jay from APE says it is very important to machine the head surfaces till they are sufficently "pretty".

                I think he is right my surfaces certainly were not very pretty
                Hey Jim,

                I think you misunderstood Jay. His point (as I understand) was that surface imperfections in the head and cylinder surface finish are not critical on many air cooled engines and that cutting the head/cylinder don’t accomplish anything (in some cases) other than to make the parts look “pretty”.
                Ed

                To measure is to know.

                Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                Comment


                  #9
                  Ed

                  Ed,
                  I think you are reading a lot into Jays' comment. I don't think he addressed the questions I posed and instead chose to simply being qute. Considering the implications of using a Weisco MLS and having it fail, I was certainly not satisfied with his response.
                  Jim

                  Comment


                    #10
                    Originally posted by posplayr View Post
                    Ed,
                    I think you are reading a lot into Jays' comment. I don't think he addressed the questions I posed and instead chose to simply being qute. Considering the implications of using a Weisco MLS and having it fail, I was certainly not satisfied with his response.
                    Jim
                    I agree that Jay did not answer your question, he glossed over it. He stated earlier in that thread you linked...
                    Originally posted by Big Jay
                    Many times on air cooled heads and blocks, there will be surface flaws in areas that don't matter. Surfacing to remove them, only makes it pretty."
                    My machinist said the same thing: surface imperfections are not critical unless they are located in the critical sealing areas - around the combustion chambers, around the cam chain opening, around the stud oil passages. My guy did not cut my head or cylinder very deeply and their were still surface imperfections remaining. He told me that these don't matter because of where they were located and his logic seemed to make sense to me.
                    Last edited by Nessism; 06-05-2009, 09:20 PM.
                    Ed

                    To measure is to know.

                    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                    KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                    Comment


                      #11
                      Ed

                      Ok so according to you , surface preparation doesn't matter, then why do the Weisco MLS gaskets leak within the first 15 seconds of operation? I have to confess I don't know that the MLS will fail if installed in outer space, but in my garage the performance was not at all satisfactory.

                      Contrary to your assessment, Weisco specify a RA of 50 for adequate performance.

                      Jim

                      Comment


                        #12
                        Originally posted by posplayr View Post
                        Ok so according to you , surface preparation doesn't matter, then why do the Weisco MLS gaskets leak within the first 15 seconds of operation? I have to confess I don't know that the MLS will fail if installed in outer space, but in my garage the performance was not at all satisfactory.

                        Contrary to your assessment, Weisco specify a RA of 50 for adequate performance.

                        Jim
                        I have no idea where you are coming from Jim. Where did I say that surface preparation/finish doesn’t matter? Don’t you remember my thread about decking the head/cylinder? I’m the guy that I took my head and cylinder to get them refinished because I didn’t want a leak. I had both the cylinder head and block on my 1000 engine cut to clean up the surface.

                        Regarding MLS gaskets in general, they are very common these days and Suzuki even updated many of our GS head gaskets to MLS style. I have no idea why you had problems on your engine. One thing I’ve learned is that surface finish IS important for MLS gaskets, and so is flatness. Composite type gaskets, according to the machinist that cut my engine parts, have a better ability to conform to imperfections so that type if gasket might be better for many people. I have no idea why your engine leaked and make no guesses.
                        Ed

                        To measure is to know.

                        Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                        Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                        Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                        KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                        Comment


                          #13
                          Ed,
                          In the most specific terms I can articulate:

                          What are the requirements for surface finish/flatness for successful employment of Weisco MLS head gaskets.

                          Weisco say RA 50.

                          APE(Big Jay says make it "pretty")

                          Schnitz says BS.

                          Please stay on point. There is oil squirting out of someone's head.
                          Jim

                          Comment


                            #14
                            Originally posted by posplayr View Post
                            Ed,
                            In the most specific terms I can articulate:

                            What are the requirements for surface finish/flatness for successful employment of Weisco MLS head gaskets.

                            Weisco say RA 50.

                            APE(Big Jay says make it "pretty")

                            Schnitz says BS.

                            Please stay on point. There is oil squirting out of someone's head.
                            Jim
                            Jim,

                            You are a smart guy but you missed the point of Big Jays comments. Go back and read them. I tried to explain to you what his point was but you won't listen.
                            Last edited by Nessism; 06-05-2009, 09:13 PM.
                            Ed

                            To measure is to know.

                            Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                            Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                            Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                            KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                            Comment


                              #15
                              Ed,
                              Jay did not answer and neither did Schnitz any question related to the Weisco head gasket and
                              Ed, It really defies comprehension what you are contributing to this thread(other than being argumentative). If you want to contribute please persuade Big Jay or anybodyelse that sells these kits to offer some recommendations on preparation to the layman.

                              As best I can tell (And I'm a smart guy according to Ed) if you order a Weisco Big block kit you are well advised to dump the MLS gasket.

                              I know Terry has been successful with it the MLS after having similar problems but he is an NHRA title holder and I don't put myself in that class.

                              Pos
                              Last edited by posplayr; 06-05-2009, 09:28 PM.

                              Comment

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