2nd gear skipping in and out

[cyclefvr2]

hi everyone i have a 83 gs750ed,it pops in and out of gear when you give it gas , but engages ok when you let off at speed!

the book says the 1 st gear is the main shaft,and 2nd is pressed on,and suzuki bonded on!!!,- never heard of that, but it says 2nd can be removed 2 times them the main shaft needs replaced, i dunno i havent taken it apart, and am not going to until next year, when i rebuild it and give it a bb kit, any ideas??????

[Macmatic]

hi everyone i have a 83 gs750ed,it pops in and out of gear when you give it gas , but engages ok when you let off at speed!

the book says the 1 st gear is the main shaft,and 2nd is pressed on,and suzuki bonded on!!!,- never heard of that, but it says 2nd can be removed 2 times them the main shaft needs replaced, i dunno i havent taken it apart, and am not going to until next year, when i rebuild it and give it a bb kit, any ideas??????

No ideas but one question, where did you find a big bore kit?

/\/\ac

[Killer2600]

Bent shift forks? If the dogs are worn you'll need to replace the gears, the book is right though, pressed on and technically can only be replaced twice due to wear and fatigue on the shaft from pressing on/off. I'm sure you could try it more than twice but the engineers decided it's best not to.

[cyclefvr2]

big bore kit

No ideas but one question, where did you find a big bore kit?

/\/\ac

wiseco has them

[cyclefvr2]

Bent shift forks? If the dogs are worn you'll need to replace the gears, the book is right though, pressed on and technically can only be replaced twice due to wear and fatigue on the shaft from pressing on/off. I'm sure you could try it more than twice but the engineers decided it's best not to.

i think i have heard of race shops welding them on???? anyone els hear this??

[cyclefvr2]

i think i have heard of race shops welding them on???? anyone els hear this??

oh btw- it shifts fine! all other gears work fine, neutral is a lil bit of a pain, but all other gears are good