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How do I get the fly wheel off
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slip
Originally posted by Dave8338 View PostI use a large flat screw driver between the screw drive on the puller and one of the arms on the puller.Last edited by Guest; 06-26-2009, 08:32 PM.
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Forum LongTimerGSResource Superstar
Past Site Supporter
Super Site Supporter- Mar 2006
- 35588
- Torrance, CA
Did you get the rotor bolt off yet? That's the hard part.Ed
To measure is to know.
Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182
Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846
Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf
KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection
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slip
Originally posted by Nessism View PostDid you get the rotor bolt off yet? That's the hard part.
Yes, I did, and surprisingly enough, the rotor came off pretty easily too with a 1/2" impact wrench. It popped right off. I see that the three bolts that hold the clutch onto the rotor, sheared off. Now how do I get them out of the rotor??? Also, there is a copper washer that is behind that big gear that is really buggered up. Hopefully this is coming with the new starter clutch.
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woodman
Put a penny between the flywheel gear & the smaller gear that runs on it. Sorry I posted the same time as the prior one
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Forum LongTimerGSResource Superstar
Past Site Supporter
Super Site Supporter- Mar 2006
- 35588
- Torrance, CA
Originally posted by slip View PostYes, I did, and surprisingly enough, the rotor came off pretty easily too with a 1/2" impact wrench. It popped right off. I see that the three bolts that hold the clutch onto the rotor, sheared off. Now how do I get them out of the rotor??? Also, there is a copper washer that is behind that big gear that is really buggered up. Hopefully this is coming with the new starter clutch.
Regarding the thrust washer and bolts, you might have to order those separate. Better check the parts fishe.Ed
To measure is to know.
Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182
Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846
Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf
KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection
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slip
Originally posted by Nessism View PostSounds like you are going to have to drill out those broken screws. Try to center punch the bolt and then start with a small bit and work up. A drill press is recommended so you drill straight.
Regarding the thrust washer and bolts, you might have to order those separate. Better check the parts fishe.
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slip
It looks like the bolts comes with the starter clutch set, but not sure about the crush washer. I think I might be able to reuse this.
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feelergaugephil
If you have the 3 bolts at the rear that are sheered off, THROW THE ROTOR AWAY.
Because if you put new bolts in they will do the same thing.
Scan ebay or members for another rotor and dont forget NEW dowels and springs for the starter clutch mechanism.
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